🏷️ Basic Information

Make:

Alfa Romeo

Model:

GTV & Spider

Model Code:

916

Year:

2004

Generation Designation:

Type 916 (Second Generation Facelift)

👋 Introduction

Target Audience:

Alfa Romeo GTV & Spider 916 owners, independent mechanics, automotive enthusiasts seeking in-depth repair knowledge.

Manual Authenticity:

Official Factory Service Repair Manual, genuine content, not a third-party reproduction.

Content Advantage:

Step-by-step instructions, detailed illustrations, diagrams, photos, advanced troubleshooting, factory technician knowledge.

Cost Savings:

Potential to save $50-$60 per hour on shop labor costs by performing servicing and repairs personally.

User Experience:

Easy to use, printable pages, searchable text for quick information retrieval.

📋 Manual Details

Manual Scope:

Comprehensive service and repair

Estimated Page Count:

Hundreds of pages (specific count not provided, but described as 'complete' and 'hundreds')

Manual Classification:

Factory Service Repair Manual

Manual Source:

Actual Genuine Factory Repair Manuals, not third-party publications.

Language:

English

Delivery Format:

Downloadable PDF

Accessibility:

Instant download via a link provided after payment, eliminating shipping delays and costs.

📖 Manual Coverage

Powertrain:

Engine service/repair, Transmission service/repair, Differential/Drive, Axle

Chassis & Suspension:

Suspension, Steering, Brake System, Chassis/Body

Electrical & Electronics:

Wiring Diagram, Electrical System, Engine Control System, Restraint System

Comfort & Climate:

Heater/Air Conditioning

Fuel & Emissions:

Fuel Injection/Fuel System, Emission System

General & Body:

General Maintenance, Periodic Lubrication, Interior, Bodywork

Body & Structure:

Chassis/Body section details structural components, body panel repair, and associated trim.

HVAC:

Includes diagnosis and repair for the heating, ventilation, and air conditioning system.

Interior Systems:

Covers interior trim, seating, dashboard components, and associated electrical systems.

Maintenance & Servicing:

General Maintenance, Periodic Lubrication, Fluid changes, Filter replacement, Tune-ups

Repair & Overhaul:

Engine rebuilds, Transmission repairs, Brake system overhauls, Suspension component replacement, Electrical component diagnosis and repair

Troubleshooting & Diagnostics:

Advanced troubleshooting guide, Diagnosis of common and uncommon issues, Electrical system diagnosis

Body & Interior:

Body panel repair, Interior trim removal and installation, Restraint system service

Body Repair:

Procedures for minor bodywork and panel alignment.

Depth Of Coverage:

Factory-level detailed procedures, covering all aspects from basic maintenance to complete overhaul and diagnostics.

Diagnostic Tools:

While not explicitly listing specific diagnostic tools, the manual implies coverage of procedures requiring standard automotive diagnostic equipment and techniques common to factory service manuals.

Illustrations And Diagrams:

Includes a wealth of illustrations, drawings, and photos to guide users through procedures. Enlarged insets highlight specific parts for detailed examination.

📊 Manual Specifications

File Type:

PDF

Compatibility:

Compatible with all PC-based Windows operating systems and Mac.

Printability:

Fully printable without restriction, high resolution

Page Selection:

Ability to print individual pages or entire chapters/manual, offering flexibility for users.

Binding Method:

N/A (Downloadable PDF)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Options For 2004 916:

Typically included 2.0 Twin Spark (165-192 hp), 3.0 V6 24V Busso (218 hp), 3.2 V6 24V Busso (237-240 hp), and potentially the 2.0 JTS (165 hp). Specific engine details are covered within the manual.

Engine Configurations:

Inline-4 (Twin Spark, JTS) and V6 (Busso) configurations.

Fuel Delivery Type:

Electronic Fuel Injection (EFI) for all variants.

ECU Systems:

Covered in Engine Control System section, including diagnostic procedures.

Emission Controls:

Detailed information on emission control systems, including diagnosis and repair of related components like catalytic converters and oxygen sensors.

Engine Types In Manual:

Covers all engine variants for the 2004 model year, including 2.0 Twin Spark, 2.0 JTS, 3.0 V6, and 3.2 V6 Busso engines.

🔧 Transmission

Standard Gearbox:

Typically a 5-speed or 6-speed manual transmission, depending on engine variant.

Optional Gearbox:

Some models might have had optional automatic transmissions, though manual was more common for the sportier variants. Manual covers all applicable transmission types.

Transmission Service:

Detailed service and repair procedures for manual and potentially automatic transmissions, including fluid specifications and clutch service.

📐 Dimensions

Body Styles:

2-door Coupe (GTV) and 2-door Convertible (Spider).

Curb Weight Range:

Approximate curb weight varies significantly by engine and body style, typically ranging from 1400 kg to 1550 kg.

🛡️ Safety Features

Crash Test Performance:

Euro NCAP ratings for the 916 generation varied, with improvements made in later iterations. Manual covers restraint system details.

Active Safety Systems:

ABS, EBD (Electronic Brake Force Distribution), Traction Control (ASR), and often Vehicle Dynamic Control (VDC) on higher-spec models.

Passive Safety Features:

Front airbags, side airbags, seatbelt pretensioners, and reinforced body structures. The manual details the restraint system.

💡 Technology Features

Audio System:

Factory radio/cassette/CD systems, with speaker system details and wiring for upgrades or diagnostics. Specifics for Bose or premium audio options may be included.

Cruise Control:

If equipped, the operation and diagnosis of the cruise control system will be covered.

Lighting Systems:

Headlight aim adjustment, bulb replacement procedures, and troubleshooting for exterior and interior lighting.

HVAC System:

Detailed diagnostic and repair procedures for the air conditioning and heating system, including refrigerant handling (with appropriate safety precautions), blower motor, HVAC control unit, and cabin filter replacement.

🔧 Maintenance

Recommended Maintenance Schedule:

The manual provides detailed service intervals for oil changes, filter replacements, timing belt replacement (critical for Twin Spark and V6 engines), and other periodic maintenance items. Specific intervals vary by engine and driving conditions.

Engine Oil Type:

The manual will specify exact SAE viscosity grades and API/ACEA specifications for engine oil, typically a synthetic 10W-40 or 5W-40, adhering to Alfa Romeo standards (e.g., Selenia). It will also detail transmission fluid, brake fluid, power steering fluid, and coolant specifications.

Coolant Type:

Likely a Type II or Type III OAT (Organic Acid Technology) coolant, with specific Alfa Romeo or Fiat approval required. Capacity information will also be present.

Brake Fluid Type:

DOT 4 brake fluid is standard for most vehicles of this era.

Transmission Fluid Type:

Manual transmission fluid (MTF) specifications, likely API GL-4 or GL-5. Automatic transmission fluid (ATF) type will be specified if applicable.

Power Steering Fluid Type:

Specific hydraulic fluid type for the power steering system, likely a Pentosin CHF 11S or similar, as specified by Alfa Romeo.

Common Problems G Tv Spider 916:

While the manual covers all repairs, common owner-reported issues for the 916 series can include timing belt wear (critical preventative maintenance), electrical gremlins (especially window regulators, central locking), wear on suspension bushings, and potential corrosion on some body panels. The manual's troubleshooting section is invaluable for addressing these.

Engine Specific Considerations:

The Twin Spark engines require regular attention to ignition components and the balance shaft belt. The V6 Busso engines, while renowned for their sound, are sensitive to oil levels and cooling system integrity. Detailed procedures for these are in the manual.

📚 Vehicle History

Alfa Romeo Legacy:

Alfa Romeo boasts a long and prestigious history in motorsport and performance automotive design, known for its passionate engineering and distinctive styling.

916 Generation Development:

The 916 generation, designed by Pininfarina and Leonardo Fioravanti, was a significant departure from previous Alfa Romeo designs, emphasizing sleek, aerodynamic lines. Introduced in 1995, it received facelifts and powertrain updates throughout its production run, including the 2004 model year which featured updated styling and engines.

Production Period:

The 916 series was produced from 1995 to 2004.

🏆 Awards & Recognition

Design Acclaim:

The Alfa Romeo GTV & Spider 916 series, particularly its styling by Pininfarina, received significant design acclaim and was considered a benchmark in automotive aesthetics for its era.