Aprilia Atlantic 125 200 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Year: 2004 Engine Variant: 125cc / 200cc Codes Manual Product Code: APRILIA-ATLANTIC-125-200-2004-FSM 👋 Introduction Market Position Positioning: The Aprilia Atlantic was positioned...

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类型: Motorcycle

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标签: 2004 Aprilia Atlantic 125 Atlantic 200 Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Atlantic

Year:

Engine Variant:

125cc / 200cc

Codes

Manual Product Code:

APRILIA-ATLANTIC-125-200-2004-FSM

👋 Introduction

Market Position

Positioning:

The Aprilia Atlantic was positioned as a capable and stylish maxi-scooter in the 125cc and 200cc segments, competing in a crowded European market with a focus on practicality and Italian flair.

Competitive Analysis

Competitors:

Competitors included models from Piaggio (Vespa, Gilera), Yamaha (X-MAX), Kymco, and Suzuki in the 125-250cc maxi-scooter class.

Key Features

Design:

Known for its distinctive Italian styling, comfortable seating position, and practical under-seat storage, catering to urban commuting and short-distance touring.

Engine Platform:

Shared an engine platform with other Aprilia and Piaggio Group scooters, known for reliability within its class.

Manual Value

Value Proposition:

This factory service manual is crucial for owners and technicians seeking to maintain, diagnose, and repair the Aprilia Atlantic 125/200 accurately and efficiently, using manufacturer-specified procedures and specifications.

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive service, repair, and maintenance procedures for Aprilia Atlantic 125 and 200 models from 2004.

Page Count

Pages:

Hundreds (exact count not specified in product info, but indicated as substantial)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English (implied by product description, standard for factory manuals)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed disassembly, assembly, troubleshooting, and repair of 125cc and 200cc four-stroke engines, including top-end, bottom-end, cooling system, and lubrication.

Fuel System:

Carburetor (or fuel injection if applicable to specific variant) adjustment, cleaning, and repair, fuel pump, fuel lines, and tank.

Transmission:

Automatic CVT (Continuously Variable Transmission) inspection, belt replacement, roller weights, clutch, and variator maintenance and repair.

Brakes:

Front and rear brake system service, including hydraulic lines, master cylinders, calipers, brake pads, discs, and bleeding procedures.

Electrical System:

Wiring diagrams, ignition system, lighting, starting system, charging system (stator, regulator/rectifier), battery, fuses, and relays.

Suspension:

Front fork servicing (oil change, seal replacement), rear shock absorber inspection and adjustment, and swingarm maintenance.

Cooling System:

Radiator, fan, coolant hoses, thermostat, and coolant specifications and flushing procedures.

Chassis And Bodywork:

Frame inspection, fairing removal and installation, seat, handlebars, and general body panel repairs.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid checks, and tire pressure.

Troubleshooting:

Diagnostic procedures for common electrical and mechanical issues, fault codes (if applicable), and symptom-based problem solving.

Engine Repair:

Complete engine rebuild procedures, including piston, ring, cylinder, crankshaft, and valve servicing.

Transmission Repair:

CVT belt replacement, clutch overhaul, and variator servicing.

Brake Service:

Brake pad replacement, caliper overhaul, and hydraulic system bleeding.

Electrical Diagnostics:

Wiring harness troubleshooting, component testing, and starter/charging system repair.

Suspension Overhaul:

Front fork seal replacement and rear shock absorber inspection.

Technical Depth

Depth:

Full factory level detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers from basic maintenance to complete engine and component overhauls.

📊 Manual Specifications

File Format

Format Details:

Digital PDF, allowing for searchability and selective printing of specific sections or the entire manual.

Print Quality

Quality:

High-resolution, ensuring clear diagrams, schematics, and text for readability and accurate interpretation.

Binding Type

Binding Recommendation:

N/A (Digital PDF download, user prints as needed)

Paper Type

Paper Recommendation:

N/A (Digital PDF download, user prints as needed)

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, liquid-cooled, SOHC (Single Overhead Camshaft)

Displacement 125:

124.9 cc

Displacement 200:

197.7 cc

Performance

Bore Stroke 125:

52.4 mm x 57.9 mm (approximate, subject to variant)

Bore Stroke 200:

67 mm x 55 mm (approximate, subject to variant)

Compression Ratio 125:

11.5:1 (approximate)

Compression Ratio 200:

11.2:1 (approximate)

Horsepower 125:

Approx. 15 HP (11 kW) @ 9,000 RPM

Horsepower 200:

Approx. 19 HP (14 kW) @ 8,500 RPM

Torque 125:

Approx. 12 Nm @ 7,500 RPM

Torque 200:

Approx. 16 Nm @ 7,000 RPM

Fuel System

Carburetor:

Likely a Mikuni or Keihin CV carburetor (e.g., VM26 for 125, or a larger size for 200), specific model detailed in manual.

Fuel Capacity:

Approx. 10.5 Liters (including reserve)

Fuel Type:

Unleaded gasoline, minimum 91 RON

🔧 Transmission

Standard

Type:

Automatic CVT (Continuously Variable Transmission) with dry clutch

Optional

Options:

N/A (CVT is standard)

Features

Drive Belt:

Belt drive system requiring periodic inspection and replacement.

Transmission Fluid:

Gear oil for final drive, specific grade (e.g., SAE 80W-90) to be detailed in manual.

📐 Dimensions

Exterior

Length:

Approx. 2140 mm

Width:

Approx. 770 mm

Height:

Approx. 1410 mm

Wheelbase:

Approx. 1520 mm

Weights

Dry Weight 125:

Approx. 140 kg

Dry Weight 200:

Approx. 142 kg

Gross Vehicle Weight Rating:

Consult manual for specific GVWR

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle/scooter safety is primarily based on design features and rider skill, not standardized crash tests like cars.)

Active Features

Braking System:

Hydraulic disc brakes front and rear for effective stopping power.

Lighting:

Halogen headlight, taillight, and turn signals for visibility.

Passive Features

Frame Construction:

Steel tube frame for structural integrity.

Tires:

Tubeless tires for reduced risk of sudden deflation.

💡 Technology Features

Infotainment

Dashboard:

Analog speedometer and tachometer, with a digital display for fuel level, odometer, and trip meter. May include warning lights for engine, oil, and battery.

Driver Assistance

ABS was not a standard feature on all 2004 models, check specific vehicle specification. Manual will cover braking systems regardless.

Connectivity

Connectivity Features:

N/A (No advanced connectivity features like Bluetooth or smartphone integration on this model).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 - 5,000 km or annually, consult manual for exact interval and specification.

Air Filter Service:

Check every 5,000 km, clean/replace as needed, refer to manual for specific interval.

Spark Plug Replacement:

Every 10,000 - 15,000 km (or as specified by plug type), consult manual.

Cv Belt Inspection:

Inspect every 5,000 km, replace as needed, typically between 10,000 - 20,000 km depending on usage.

Brake Fluid Change:

Every 2 years, or as per manual recommendation.

Fluid Specifications

Engine Oil:

Refer to manual for specific viscosity (e.g., 10W-40 or 15W-50) and API/JASO rating (e.g., MA/MA2).

Cooling System Coolant:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Specific type in manual.

Final Drive Gear Oil:

SAE 80W-90 GL-5 gear oil (or as specified).

Known Issues

Common Wear Items:

CVT belt wear, worn brake pads, fork seal leaks, and occasional electrical connection issues due to vibration.

Specific Concerns:

Older models might experience carburetor gumming if not run regularly, or coolant hose degradation over time. The manual will detail diagnostics for these.

📚 Vehicle History

Brand Heritage

Heritage:

Aprilia is an Italian manufacturer with a strong racing pedigree and a history of producing innovative and performance-oriented motorcycles and scooters.

Model Evolution

Atlantic Lineage:

The Atlantic series represented Aprilia's entry into the maxi-scooter market, evolving from earlier designs to offer comfort and performance for urban and touring use.

Production

Manufacturing Location:

Likely manufactured in Italy, as is typical for Aprilia's scooters.

Production Years:

The Atlantic model line was produced for several years, with the 2004 model being part of this generation.

🏆 Awards & Recognition

Recognitions

Awards:

No specific major awards for the 2004 Aprilia Atlantic were widely reported, but it was generally well-regarded for its style and performance in its class within enthusiast reviews.