Vehicle Segment:
Mid-size utility ATV, designed for recreational use, work, and trail riding.
Competitors 2004:
Likely competed with models from Honda (e.g., FourTrax Foreman), Yamaha (e.g., Grizzly 660), Suzuki (e.g., KingQuad 700), and Kawasaki (e.g., Prairie 400/700).
Trv Designation:
TRV typically denotes 'Towing and Recreational Vehicle', suggesting a focus on utility and hauling capabilities, often with enhanced suspension for carrying loads.
Target Audience:
Enthusiasts and individuals requiring a capable and versatile ATV for diverse tasks and terrains.
Coverage Scope:
Parts catalog with exploded views and part numbers for most components, engine assemblies, and related systems.
Specific Components Covered:
Engine assemblies, powertrain, chassis, suspension, brakes, electrical components, body panels, fuel system, cooling system, exhaust system, drive train, steering, wheels, tires, and accessories.
Key Benefit For User:
Ensures accurate part ordering, reducing errors and saving time and money on incorrect parts.
Estimated Page Count:
Information not explicitly provided, typical for a parts manual of this era would range from 100-300 pages.
Manual Type:
Parts Manual / Parts Catalog
Delivery Method:
PDF Download
Compatible Operating Systems:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader
Engine Systems:
Exploded views of engine assemblies, including internal components such as camshaft, crankshaft, conrod, piston, valves, fuel system (carburetor/EFI), ignition system, starter, charging system (magneto), and cooling system.
Powertrain Systems:
Transmission components, primary reduction gear, clutch, drive train, gears, shafts, and associated hardware.
Chassis And Suspension:
Frame, front forks, rear suspension (swinger, struts), axles, linkages, and related mounting hardware.
Braking System:
Brake rotors, calipers, pads, hydraulic lines, and levers.
Electrical And Lighting:
Wiring harnesses, lights (front, rear), battery, rectifier, switches, ignition coil.
Bodywork And Plastics:
Fenders (front, rear), panels, seat, handle bars, plastics, and associated fasteners.
Fuel And Air System:
Carburetor components (main jet, pilot jet, mixture screw, slow jet), fuel pump, fuel injection (EFI) components if applicable, air intake system.
Parts Identification:
Identification of specific part numbers for replacement and ordering purposes through exploded diagrams.
Assembly Orientation:
Visual representation of the location and relationship of components within assemblies, aiding in correct installation and reassembly.
Schematic Reference:
Schematics of engine assemblies to understand component integration and connectivity.
Troubleshooting Aid:
While not a dedicated troubleshooting manual, identifying correct parts is crucial for addressing issues like 'no spark' or engine performance problems.
Depth Of Coverage:
Detailed part identification and exploded views for most components, facilitating accurate part ordering and visual understanding of assembly.
Application Focus:
Primarily focused on parts identification and sourcing for maintenance and repair.
Parts Diagram Detail:
High detail in exploded diagrams, showing every fastener and component for comprehensive understanding of assembly.
Engine Make Model:
Arctic Cat (specific engine manufacturer often Rotax or an in-house design for this era)
Engine Configuration:
Single-cylinder (most common for 500cc class ATVs of this period), Liquid-cooled, 4-stroke.
Displacement:
Approximately 500cc (exact figures would be in the full manual).
Horsepower Estimated:
Typically in the range of 30-35 HP for a 500cc class ATV of this era.
Torque Estimated:
Estimated to be around 28-32 lb-ft.
Fuel Delivery:
Likely carburetor-fed, potentially with EFI on higher trim levels or later iterations. The manual's keywords suggest both 'carburetor' and 'fuel injection' are relevant.
Fuel Type:
Unleaded Gasoline
Carburetor Components Listed:
Keywords indicate coverage of main jet, pilot jet, mixture screw, slow jet, and potentially float bowl assemblies.
Cooling Method:
Liquid Cooling (radiator mentioned)
Transmission Type:
Automatic Transmission (CVT - Continuously Variable Transmission)
Drive Modes:
Likely selectable 2WD/4WD, with high/low range options for the CVT.
Transmission Features:
CVT provides seamless gear changes and optimal power delivery across varying speeds and loads. Reverse gear is standard on ATVs of this type.
Transmission Fluid Capacity:
Capacity specification for transmission/CVT fluid would be detailed in the full manual, with the part number for the correct fluid.
Overall Length Estimated:
Typical for a 500cc class ATV: approx. 80-85 inches.
Overall Width Estimated:
Typical for a 500cc class ATV: approx. 45-48 inches.
Wheelbase Estimated:
Typical for a 500cc class ATV: approx. 50-52 inches.
Dry Weight Estimated:
Typically in the range of 550-650 lbs.
Towing Capacity Estimated:
Often around 1000-1200 lbs for this class of utility ATV.
Crash Test Ratings:
N/A (ATVs are not typically crash-tested by organizations like NHTSA or IIHS).
Braking System:
Hydraulic disc brakes on front and rear wheels, offering strong stopping power.
Traction Control:
Likely not present on this model; emphasis is on manual rider input for traction management.
Lighting:
Headlights and taillights for visibility.
Ergonomics:
Handlebars, comfortable seating, and footwells designed for rider control and comfort.
Oil Change Interval:
Typically recommended every 100 hours or annually, with specific fluid types detailed in a full service manual. This parts manual would provide oil filter part numbers.
Air Filter Maintenance:
Regular inspection and cleaning/replacement recommended, especially in dusty conditions. Parts for air filter housing and element would be listed.
Spark Plug Replacement:
Recommended at intervals, e.g., every 100-200 hours. The manual would specify the correct spark plug part number.
Engine Oil Type:
Likely SAE 10W-40 or 20W-50 motorcycle/ATV specific oil. (Specifics would be in owner's/service manual, but filter part number is key here).
Transmission Fluid Type:
Specific CVT fluid or a suitable synthetic lubricant. (Part number for transmission fluid or oil will be in the manual).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water. (Coolant reservoir cap or radiator cap part number might be available).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. (Brake caliper or master cylinder part number would be provided).
Common Atv Issues 2004:
Potential for carburetor gumming if not maintained, wear on CVT belt, suspension component wear, and electrical connector issues over time. The manual helps identify all specific wear items.
Arctic Cat Atv History:
Arctic Cat has a long history in powersports, evolving from snowmobiles into ATVs. The brand is known for rugged and capable off-road vehicles.
Arctic Cat 500 Series:
The 500cc class has been a staple for many ATV manufacturers, with models like the 500 TRV representing a mature and well-developed utility platform.
Manufacturing Location:
Arctic Cat ATVs were typically manufactured in Thief River Falls, Minnesota, USA.
