Audi A3 S3 (2004) (8P 8P1 8PA) Service & Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: A3 Model Variant: S3 Year: 2004 Codes Chassis Codes: 8P, 8P1, 8PA 👋 Introduction Market Position Vehicle Segment: Compact Executive Hatchback / Sportback...

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类型: Car

斯库: 206039

标签: 2004 8P 8P1 8PA A3 Audi Car Cars S3

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Description

🏷️ Basic Information

Identification

Make:

Model:

Model Variant:

Year:

Codes

Chassis Codes:

8P, 8P1, 8PA

👋 Introduction

Market Position

Vehicle Segment:

Compact Executive Hatchback / Sportback

Competitive Analysis

Key Competitors:

BMW 1 Series, Mercedes-Benz A-Class, Volkswagen Golf GTI/R32.

Key Features

Premium Appeal:

Known for its premium interior, sophisticated design, and engaging driving dynamics, especially in S3 guise.

Performance Orientation:

The S3 variant offers enhanced performance with a powerful turbocharged engine and Quattro AWD.

📋 Manual Details

Coverage Areas

Vehicle Coverage:

All Audi A3 and S3 (2004) models, including all trim levels and engine variants within the 8P generation.

Page Count

Page Count:

15950

Manual Type

Manual Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Format:

Delivery

Delivery Method:

Instant Download

Compatibility

Compatibility:

Windows and Mac

Requirements

Software Requirements:

Adobe PDF Reader, WinRAR

Features

Printability:

Yes, printable in its entirety or by specific pages.

Searchability:

Fully searchable PDF content.

📖 Manual Coverage

Systems Covered

Engine:

Mechanical Engine: Detailed information on all engine variants, including disassembly, assembly, component testing, and troubleshooting.

Transmission:

Transmission: Coverage for manual and automatic transmissions, including clutches, gearboxes, and torque converters.

Driveline:

Driveline Axle: Comprehensive details on front-wheel drive and Quattro all-wheel drive systems, including CV joints, drive shafts, and differentials.

Brakes:

Brakes: In-depth coverage of hydraulic and ABS braking systems, including brake pads, rotors, calipers, master cylinder, and hydraulic lines.

Suspension:

Suspension: Detailed analysis of front and rear suspension components, including struts, shocks, control arms, bushings, and alignment procedures.

Steering:

Steering: Coverage of power steering systems, steering racks, tie rods, and steering column components.

Electrical:

Electrical: Extensive coverage of the vehicle's electrical system, including the battery, alternator, starter, fuses, relays, and wiring harnesses.

Lighting:

Lights: Detailed information on headlight systems (including Xenon), taillights, interior lighting, and associated controls.

Restraints:

Restraints: Comprehensive coverage of the SRS (Supplemental Restraint System), including airbags, seatbelt pretensioners, and control modules.

HVAC:

HVAC: Detailed procedures for servicing the Heating, Ventilation, and Air Conditioning system, including refrigerant handling, component replacement, and climate control modules.

Body:

Body & Frame - Interior & Exterior: Extensive coverage of body panels, doors, windows, locks, interior trim, seats, and external components.

Accessories:

Accessories & Equipment: Information on factory-installed accessories and optional equipment.

Telematics:

Audio, Visual & Telematics: Coverage of infotainment systems, navigation, audio components, and telecommunication modules.

Wheels:

Tire & Wheels: Specifications for wheel sizes, bolt patterns, tire fitment, and TPMS (Tire Pressure Monitoring System).

Procedures Included

Routine Maintenance:

Includes procedures for oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, and general inspections.

Diagnostics:

Detailed diagnostic flowcharts, fault code interpretation, and troubleshooting guides for all major vehicle systems.

Repairs:

Step-by-step repair procedures for component replacement, system overhauls, and bodywork.

Wiring Diagrams:

Extensive and detailed wiring diagrams for all electrical systems, color-coded for easy reference.

Specifications:

Torque specifications, clearances, tolerances, and adjustment procedures for all mechanical components.

Special Tools:

Lists and descriptions of specialized tools required for specific repair and maintenance tasks.

Torque Specs:

Comprehensive torque specifications for engine, chassis, and drivetrain fasteners.

Body And Frame:

Includes procedures for body panel removal/installation, door mechanisms, window regulators, mirrors, bumpers, and interior trim components.

Exhaust System:

Coverage for exhaust system components, including catalytic converters, mufflers, and exhaust hangers.

Fuel System:

Procedures for fuel pump replacement, fuel filter servicing, fuel injector diagnostics, and fuel tank removal.

Cooling System:

Detailed coverage of the cooling system, including radiator, coolant pump, thermostat, coolant reservoir, and hoses.

Air Intake System:

Procedures for servicing the air intake system, including air filter housing, intake manifold, and turbocharger components.

Technical Depth

Depth:

Factory-level technical depth covering everything from basic preventative maintenance to complex engine and transmission rebuilds.

Diagnostics Detail:

Advanced diagnostic procedures utilizing OE scan tools (e.g., VCDS, ODIN) and interpreting sensor data.

Rebuild Procedures:

Detailed rebuild procedures for engines, transmissions, and major sub-assemblies.

📊 Manual Specifications

File Format

File Type:

Print Quality

Print Resolution:

High-resolution scans suitable for clear printing of text and diagrams.

Binding Type

Binding Type:

Digital (PDF) - no physical binding

Paper Type

Paper Type:

Not applicable (digital format)

⚙️ Engine Specifications

Primary Engine

A3 2.0 Tfsi Engine:

2.0L Turbocharged Inline-4 (EA113)

A3 2.0 Tfsi Power:

Approx. 197 hp (147 kW; 194 bhp)

A3 2.0 Tfsi Torque:

Approx. 207 lb-ft (280 Nm)

S3 2.0 Tfsi Engine:

2.0L Turbocharged Inline-4 (EA113) - Higher Output Version

S3 2.0 Tfsi Power:

Approx. 252 hp (188 kW; 248 bhp)

S3 2.0 Tfsi Torque:

Approx. 258 lb-ft (350 Nm)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) or Direct Injection (TFSI variants)

Engine Codes

Common Engine Codes:

BGU, BSE, BSF (2.0 FSI); AXX, BPY, BWA (2.0 TFSI); BAM (1.8T)

Performance

S3 Acceleration 0 60:

Approximately 5.7 seconds (with manual transmission)

🔧 Transmission

Standard

Manual Transmission Availability:

Standard on many models, including the S3.

Optional

Automatic Transmission Availability:

Optional: Tiptronic automatic transmission (often 6-speed).

Features

AWD System:

Quattro all-wheel drive system available on many models, standard on S3.

Fluid Specifications

Manual Transmission Fluid:

Refer to manual for specific SAE viscosity and API GL specifications (e.g., G 052 171 A2 or equivalent).

Automatic Transmission Fluid:

Refer to manual for specific ATF specifications (e.g., G 055 005 A2 or equivalent).

📐 Dimensions

Exterior

Length:

Approx. 4,292 mm (169.0 in)

Width:

Approx. 1,765 mm (69.5 in)

Height:

Approx. 1,402 mm (55.2 in)

Wheelbase

Wheelbase:

Approx. 2,578 mm (101.5 in)

Weights

Curb Weight:

Varies by model and configuration, generally between 1,300 kg - 1,500 kg (2,866 lbs - 3,307 lbs).

Cargo

Cargo Volume Hatchback:

Approx. 370 liters (13.1 cu ft)

Cargo Volume Sportback:

Approx. 370 liters (13.1 cu ft) to 1,100 liters (38.8 cu ft) with rear seats folded.

🛡️ Safety Features

Ratings

Euncap Rating:

Achieved a 5-star Euro NCAP safety rating for adult occupant protection.

Active Features

Standard Anti-lock Braking System (ABS).

Standard Electronic Stability Program (ESP) / Electronic Stabilization Control (ESC).

Traction Control:

Traction control system (ASR) integrated with ESP.

Passive Features

Airbags:

Front airbags for driver and passenger, side airbags, and optional curtain airbags.

Seatbelts:

Three-point inertia-reel seatbelts with pre-tensioners.

Isofix Anchors:

ISOFIX child seat mounting points in rear seats.

💡 Technology Features

Infotainment

Audi Mmi:

Optional Audi Multi Media Interface (MMI) system available on higher trims and as an upgrade, controlling navigation, audio, and vehicle settings.

Driver Assistance

Parking Sensors:

Optional front and rear parking sensors (Park Assist).

Cruise Control:

Standard or optional cruise control system.

Connectivity

Bluetooth:

Optional Bluetooth connectivity for hands-free calling and audio streaming.

Lighting

Xenon Headlights:

Optional Xenon Plus headlights with LED daytime running lights.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first, for conventional servicing. LongLife service intervals may extend this.

Major Service Interval:

Spark plugs, ignition coils, and air filter replacement usually around 60,000 km (37,000 miles).

Timing Belt Chain Replacement:

Timing belt for 1.6 FSI engines typically at 90,000 km (56,000 miles). TFSI engines use timing chains which generally do not require periodic replacement but should be inspected.

Fluid Specifications

Engine Oil Specification:

Refer to manual for specific VW 502 00, 504 00, or 507 00 approved oil specifications and viscosity grades (e.g., 5W-30, 5W-40).

Coolant Specification:

G 12 Plus or G 13 coolant (pink or purple) mixed with distilled water.

Brake Fluid Specification:

DOT 4 brake fluid.

Known Issues

Ignition Coils:

Known for premature failure of ignition coils, leading to misfires.

Thermostat Housing:

Plastic thermostat housings can develop cracks and leak coolant.

Pcv Valve:

Positive Crankcase Ventilation (PCV) valve failures can cause rough idling and oil consumption.

Cam Follower:

In early 2.0 TFSI engines (like the EA113), the cam follower for the high-pressure fuel pump can wear prematurely, leading to fuel delivery issues.

📚 Vehicle History

Brand Heritage

Audi History:

Audi AG, a German luxury automobile manufacturer, has a long history dating back to the early 20th century, known for engineering excellence and performance.

Model Evolution

Audi A3 Generation:

The 8P generation of the Audi A3 marked a significant evolution, introducing the Sportback variant and new engine technologies like TFSI.

Production

Production Location:

Primary manufacturing for the 8P platform was at Audi's Ingolstadt plant in Germany.

🏆 Awards & Recognition

Recognitions

Segment Awards:

The Audi A3 and S3 have frequently been recognized in their segment for design, quality, and performance by automotive publications.