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BMW 330xi 2004 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: 330xi Year: 2004 Chassis Code: E46 👋 Introduction Market Position Segment: Entry-level Luxury Sedan/Wagon Competitors 2004: Mercedes-Benz C-Class, Audi A4, Lexus IS300, Acura...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
330xi
Year:
2004
Chassis Code:
E46
👋 Introduction
Market Position
Segment:
Entry-level Luxury Sedan/Wagon
Competitors 2004:
Mercedes-Benz C-Class, Audi A4, Lexus IS300, Acura TL
Key Features Vehicle
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel-drive bias (even in xi AWD form), and engaging driving experience.
Powertrain:
Inline-six engines known for smoothness and responsiveness.
All Wheel Drive:
xDrive system provides enhanced traction and stability, particularly in adverse weather conditions.
Manual Value Proposition
Target Audience:
BMW owners, independent repair shops, DIY enthusiasts
Key Benefit:
Enables owners to perform maintenance and repairs accurately, saving on labor costs and ensuring proper vehicle function.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, and Diagnostics
Secondary Coverage:
Maintenance Schedules, Troubleshooting, Electrical Schematics
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, though not explicitly stated in product info)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, cooling system, lubrication system, fuel system, exhaust system
Transmission:
Manual and Automatic Transmission (ZF 5HP19 for auto) service, repair, torque converter, valve body, cooler
Drivetrain:
xDrive All-Wheel Drive system, differentials (front and rear), driveshafts, CV joints, transfer case
Suspension:
Front struts, rear multi-link suspension, control arms, sway bars, bushings, springs, shock absorbers
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Front and rear disc brakes, ABS, DSC (Dynamic Stability Control), brake fluid flush, caliper repair
Electrical:
Comprehensive wiring diagrams, ECU diagnostics, starter, alternator, battery, lighting, sensors, modules (e.g., DME, ABS/DSC module)
Body:
Body panel removal and installation, doors, trunk, hood, bumpers, interior trim
Climate Control:
HVAC system, A/C compressor, evaporator, heater core, blower motor, climate control unit
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS module
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid service, transmission fluid service
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation (OBD-II), component testing
Repair Procedures:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component repair
Torque Specifications:
Detailed torque values for all critical fasteners (engine, chassis, suspension)
Alignment Specifications:
Front and rear wheel alignment settings
Special Tools:
Identification and usage of BMW-specific service tools
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds
Diagnostic Capability:
Advanced diagnostics with detailed wiring diagrams and troubleshooting trees
📊 Manual Specifications
File Format
Digital Format:
PDF (most common for this era of manual), potentially with searchable text and bookmarks
Print Quality
Print Quality:
High resolution, clear diagrams and text (assuming a professionally produced digital copy)
Binding Type
Binding:
Not applicable for digital format, but physical copies would typically be perfect bound or spiral bound.
Paper Type
Paper Type:
Not applicable for digital format, but physical copies would use durable, often coated paper for longevity in a workshop environment.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Displacement:
2979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 5900 rpm
Torque:
214 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic ME7.2)
Fuel Type:
Premium Unleaded (91 Octane Recommended)
Engine Management
Engine Control Unit:
DME (Digital Motor Electronics)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (Getrag S5D 320Z)
Optional
Transmission Type:
5-Speed Automatic (ZF 5HP19)
Features
All Wheel Drive System:
xDrive (Permanent, electronically controlled all-wheel drive)
Transfer Case:
Center differential with electronically controlled power distribution
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF LT-71141 or equivalent (e.g., Pentosin ATF1)
Manual Transmission Fluid:
BMW MTF-LT-2 or equivalent (e.g., Red Line MT-90)
📐 Dimensions
Exterior
Wheelbase:
107.0 inches (2718 mm)
Length:
177.4 inches (4506 mm)
Width:
68.7 inches (1745 mm)
Height:
55.2 inches (1402 mm)
Weights
Curb Weight:
3527 lbs (1600 kg) (Manual), 3616 lbs (1640 kg) (Automatic)
Gross Vehicle Weight Rating:
Approx. 4400 lbs (2000 kg)
Cargo
Trunk Volume:
11.1 cu ft (314 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
Traction Control:
ASC+T (Automatic Stability Control and Traction)
Stability Control:
DSC (Dynamic Stability Control)
ABS:
Anti-lock Braking System
Passive Features
Airbags:
Frontal airbags, optional side-impact airbags, optional head protection system (HPS)
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
Head Unit:
BMW Professional Radio/Cassette or optional CD player, often with integrated navigation (CCC or MKIV systems).
Audio System:
Optional Harman Kardon sound system.
Driver Assistance
Parking Assistance:
Optional Park Distance Control (PDC) with front and rear sensors.
Connectivity
Telephone:
Optional Bluetooth hands-free interface, often requiring a cradle.
Lighting
Headlights:
Standard Halogen headlights, optional Xenon Adaptive Headlights with auto-leveling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 miles or 12-18 months, based on BMW's Condition Based Service (CBS) system or manufacturer recommendation.
Spark Plug Replacement:
Around 60,000 miles for iridium plugs (check specific service bulletin for M54B30).
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
SAE 5W-40 or 0W-40 Synthetic, meeting BMW LL-01 specification.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 Ethylene Glycol based) or equivalent.
Power Steering Fluid:
BMW CHF 11S (Pentosin 83 29 0 429 576) or equivalent.
Known Issues
Crankcase Ventilation System:
CCV (Crankcase Ventilation Valve) can clog, leading to oil leaks and rough idling.
Cooling System:
Plastic coolant expansion tank can become brittle and crack; water pump impeller can disintegrate; thermostat housing leaks.
Oil Pan Gasket:
Commonly leaks due to age and material degradation.
Valve Cover Gasket:
Similar to oil pan gasket, prone to leaks.
Oil Level Sensor Failure:
Can fail, leading to inaccurate oil level readings on the dash.
ABS Asc Wheel Speed Sensors:
Front wheel speed sensors are particularly prone to failure, often due to heat and proximity to the hub.
Harmonic Balancer:
The rubber in the harmonic balancer can degrade over time, affecting engine balance and potentially throwing off timing.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW (Bayerische Motoren Werke AG) has a long history of producing sporty and driver-focused vehicles, known for engineering excellence.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) represented a significant evolution in BMW's compact executive car line, balancing luxury, performance, and handling.
Xi Introduction:
The 'xi' designation signifies BMW's xDrive all-wheel-drive system, introduced to enhance all-weather capability and driving stability.
Production
Production Years E46:
1998-2006
Manufacturing Locations:
Primarily Germany (e.g., Dingolfing, Regensburg), with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E46 3 Series often featured on Car and Driver's 10Best list during its production run.
Ward Best Engines:
The M54 engine series, including the 3.0L variant, received recognition for its smoothness and performance.