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BMW M3 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2004 Codes Chassis Code: E46 Engine Code: S54 👋 Introduction Market Position Positioning: The BMW M3 (E46) is a high-performance variant...
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标签: 2004 BMW Car Cars M3 Misc
BMW M3 2004 Factory Service Repair ManualBMW M3 2004 Factory Service Repair ManualBMW M3 2004 Factory Service Repair ManualBMW M3 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
2004
Codes
Chassis Code:
E46
Engine Code:
S54
👋 Introduction
Market Position
Positioning:
The BMW M3 (E46) is a high-performance variant of the 3 Series, celebrated for its exceptional handling, powerful engine, and driver-focused experience, positioned as a premium sports coupe/convertible.
Competitive Analysis
Competitors:
Porsche 911 (996), Mercedes-Benz C32 AMG, Audi RS4 (B5/B7).
Key Features
Performance Focus:
The E46 M3 is renowned for its naturally aspirated S54 inline-six engine, balanced chassis, and engaging driving dynamics.
Manual Utility:
This manual is indispensable for owners and technicians seeking to maintain, diagnose, and repair the complex systems of the E46 M3 to factory standards.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair information for the 2004 BMW M3 (E46)
Secondary Coverage:
Diagnostics, troubleshooting, maintenance schedules, specifications
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (S54B32), cooling system, fuel system, exhaust system, clutch, transmission (SMG/Manual), differential, driveshafts
Chassis:
Suspension (front/rear), steering system, braking system (including DSC), wheel and tire specifications
Electrical:
Battery, charging system, ignition system, lighting, instrumentation, power accessories, DME (Digital Motor Electronics), wiring diagrams
Body:
Body panels, doors, windows, convertible top (if applicable), interior trim, HVAC system
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks and changes, belt inspections
Repair:
Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair
Diagnostics:
Fault code interpretation, diagnostic procedures for all major systems, troubleshooting flowcharts
Troubleshooting:
Systematic troubleshooting for common and uncommon issues, component testing procedures
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and bodywork repair.
Diagnostic Tools:
Mentions procedures for use with BMW's official diagnostic tools (e.g., DIS, ISTA/D) and general OBD-II scanning.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (depending on original scan quality)
Print Quality
Printability:
Designed for printing, allowing users to print specific sections or the entire manual.
Binding Type
Binding Recommendation:
Spiral binding recommended for ease of use while working in the shop.
Paper Type
Recommended Paper:
High-quality, durable paper for shop use.
⚙️ Engine Specifications
Primary Engine
Engine Model:
S54B32
Engine Type:
Naturally Aspirated Inline-6
Displacement:
3.2 Liters (3246 cc)
Performance
Horsepower:
333 hp @ 7900 rpm
Torque:
262 lb-ft @ 4900 rpm
Redline:
8000 rpm
Fuel System
Induction:
Individual Throttle Bodies (ITBs), Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Management
Dme Model:
MS43 or MS43.1
🔧 Transmission
Standard
Type Standard:
6-speed Manual Transmission (Getrag 420G)
Optional
Type Optional:
6-speed Sequential Manual Gearbox (SMG II)
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate Clutch
Differential:
Limited-Slip Differential (M Variable Lock)
📐 Dimensions
Exterior
Coupe Length:
181.5 inches (4610 mm)
Coupe Width:
71.5 inches (1816 mm)
Coupe Height:
54.3 inches (1380 mm)
Wheelbase:
107.4 inches (2729 mm)
Weights
Curb Weight Coupe Manual:
3459 lbs (1569 kg)
Curb Weight Coupe Smg:
3505 lbs (1590 kg)
Gross Vehicle Weight Rating:
4740 lbs (2150 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger)
IIHS Side Impact:
Good
Active Features
Traction Control:
Dynamic Stability Control (DSC)
Braking:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags
Seat Belts:
3-point inertia-reel seatbelts with front force limiters
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD, BMW Professional CD, optional navigation system
Audio System:
Standard 6-speaker system, optional Harman Kardon premium audio
Driver Assistance
Stability Control:
Dynamic Stability Control (DSC)
Cruise Control:
Standard cruise control system
Connectivity
Bluetooth:
Optional Bluetooth integration for hands-free calling (often requiring a specific phone cradle)
🔧 Maintenance
Service Intervals
Oil Change Interval Bmw Recommendation:
Variable, based on 'Condition Based Service' (CBS) system, typically around 15,000 miles or annually.
Spark Plug Replacement Interval:
Approximately 60,000 miles
Coolant Flush Interval:
Every 2-3 years or 30,000 miles
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) Synthetic, SAE 0W-40 or 5W-30
Engine Oil Capacity:
6.9 US quarts (6.5 liters)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
Brake Fluid Type:
DOT 4 (low viscosity recommended)
Transmission Fluid Manual:
SAE 75W-90 Synthetic Gear Oil (e.g., Castrol TWS) or BMW recommended equivalent
Transmission Fluid Smg:
Pentosin CHF 11S (Hydraulic Fluid)
Known Issues
Subframe Mounts:
Cracking or separation of rear subframe mounting points
Rod Bearings:
Potential wear of connecting rod bearings due to high-performance operation (especially with aggressive driving)
Vanos:
Potential issues with the Variable Valve Timing (VANOS) system, including solenoids and seals
Smg Pump:
SMG hydraulic pump failure or accumulator issues
📚 Vehicle History
Brand Heritage
Bmw M Division:
BMW M GmbH (formerly Motorsport) has a legacy of producing high-performance road cars derived from racing technology.
Model Evolution
E46 M3 Introduction:
Introduced in 2000 as the high-performance variant of the E46 3 Series platform.
S54 Engine Heritage:
The S54 engine is a successor to the acclaimed S50 engine found in earlier M3 generations.
Production
Production Years:
2000-2006 (E46 M3)
Manufacturing Location:
Regensburg, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's '10Best' list multiple times.
Motor Trend:
Often praised by automotive publications for its performance and handling characteristics.
Certifications
Engine Technology:
S54 engine features BMW's Double VANOS (variable camshaft timing) and individual throttle bodies, earning accolades for its responsiveness and high-revving nature.
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