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Introduction
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Market Position
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Vehicle Positioning:
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Iconic American sports car, known for its performance, handling, and distinctive styling.
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Competitive Analysis
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Key Competitors 2004:
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Porsche 911, Jaguar XKR, BMW Z4 M, Mercedes-Benz SLK, Chevrolet Corvette (previous generations).
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Key Features
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Manual Value Proposition:
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Provides comprehensive, factory-accurate service information for DIY enthusiasts and professional technicians, enabling cost savings and in-depth understanding of vehicle systems.
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Software Convenience:
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Instant online access, cross-device compatibility, and searchable content offer superior convenience over traditional printed manuals.
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Manual Details
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Coverage Areas
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Primary Coverage:
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2004 Chevrolet Corvette (C5 Generation)
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Engine Variants Covered:
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All gasoline engines offered for the 2004 model year.
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Transmission Variants Covered:
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All transmission options (manual and automatic) for the 2004 model year.
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Trim Levels Covered:
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All available trim levels, including standard, Z06, and any special editions specific to 2004.
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Page Count
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Estimated Pages:
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Varies based on specific OEM manual output; typically 2,000+ pages for comprehensive coverage.
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Manual Type
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Type:
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Service and Repair Manual Software
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Licensing:
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Officially Licensed, OE Materials Derived
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Language
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Language:
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English
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Format
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Download Format:
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PDF Download
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Access Method:
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Web Browser Access (PC, Laptop, Smartphone, Tablet)
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Access Duration
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Initial Access:
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1 Year
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Renewal Option:
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Discounts available for additional years.
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Manual Coverage
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Systems Covered
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Engine Mechanical:
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Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, valvetrain, lubrication system, cooling system.
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Engine Performance:
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Fuel system, ignition system, emissions control, intake and exhaust systems, engine management (ECM/PCM).
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Transmission:
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Manual and automatic transmission overhaul, repair, and adjustment; clutch system; driveshafts; differentials.
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Brakes:
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Brake system diagnosis, repair, and maintenance; hydraulic system, ABS, traction control, parking brake.
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Suspension Steering:
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Front and rear suspension components, shock absorbers, springs, control arms, wheel bearings; power steering system, steering column, rack and pinion.
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Electrical Systems:
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12V battery system, charging system, starting system, lighting systems, wiring diagrams, fuses, relays, body control module (BCM).
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Body And Interior:
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Body panel removal and installation, doors, windows, seats, HVAC system, infotainment, interior trim, safety restraints (airbags).
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HVAC:
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Heating, Ventilation, and Air Conditioning system diagnosis and repair, including refrigerant handling.
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Chassis And Frame:
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Frame inspection and repair, underbody components.
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Procedures Included
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Maintenance:
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Routine maintenance tasks, fluid changes, filter replacements, inspections.
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Diagnostics:
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Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting.
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Repair:
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Component removal, installation, and overhaul for all major systems.
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Wiring Diagrams:
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Detailed electrical schematics for all vehicle circuits.
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Technical Specifications:
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Torque specifications, clearances, alignment data, electrical parameters.
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Technical Depth
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Depth:
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Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
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Diagnostic Capabilities:
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Advanced diagnostic procedures, including leveraging diagnostic tools and interpreting sensor data.
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Special Tools:
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Identification and usage of specialized tools required for specific repairs.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 7,500 miles or 12 months (using synthetic oil), or as indicated by the Oil Life Monitoring System.
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Air Filter Replacement:
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Inspect every 15,000 miles, replace as needed.
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Spark Plug Replacement:
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Every 100,000 miles (iridium-tipped plugs).
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Coolant Flush:
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Every 30,000 miles or 2 years.
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Fluid Specifications
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Engine Oil Type:
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SAE 5W-30 Synthetic (GM dexos1™ Gen 2 or equivalent)
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Engine Oil Capacity:
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5.5 US quarts (with filter)
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Transmission Fluid Manual:
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GM Synchromesh Fluid (or equivalent like Pennzoil Synchromesh, Red Line D4 AT) - Check specific manual for part numbers.
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Transmission Fluid Automatic:
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Dexron III H Automatic Transmission Fluid (ATF)
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Coolant Type:
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GM 50/50 Pre-mixed Coolant (Green)
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Brake Fluid Type:
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DOT 3
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Known Issues
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Ls1 Intake Manifold Gaskets:
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Leaking intake manifold gaskets can cause vacuum leaks and rough idle.
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Clutch Hydraulic System:
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Pre-mature wear or failure of the clutch master cylinder or slave cylinder.
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Driver Side Power Window Regulator:
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Common failure of the window regulator mechanism on the driver's side.
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Fuel Pump Module:
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Occasional reports of fuel pump module failures.
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