Chevrolet Spark 2004 Workshop Repair Service Manual

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Basic Information Identification Make: Chevrolet Model: Spark Year: 2004 Codes Chassis Code: M300 Introduction Market Position Vehicle Segment: Subcompact Car (City Car) Competitive Analysis Key Competitors 2004: Hyundai Getz, Kia...

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Description

Basic Information
Identification
Make:	Chevrolet
Model:	Spark
Year:	2004
Codes
Chassis Code:	M300

Introduction
Market Position
Vehicle Segment:	Subcompact Car (City Car)
Competitive Analysis
Key Competitors 2004:	Hyundai Getz, Kia Rio, Ford Ka, Fiat Panda, Toyota Yaris
Key Features
Manual Advantage:	Enables DIY repairs, saving significant costs, empowering owners with technical knowledge
Manual Usability:	Features clear instructions, diagrams, photos, and indexed table of contents for efficient use

Manual Details
Coverage Areas
Primary Coverage:	All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:	Hundreds of pages (as indicated by description)
Manual Type
Type:	Workshop Repair Service Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine Service Repair:	Yes
Transmission Service Repair:	Yes
Brake System:	Yes
Wiring Diagram:	Yes
Electrical System:	Yes
Suspension:	Yes
Periodic Lubrication:	Yes
Steering:	Yes
Cooling System:	Yes
Fuel Injection Fuel System:	Yes
Emission System:	Yes
Heater Air Conditioning:	Yes
Engine Control System:	Yes
Chassis Body:	Yes
Restraint System:	Yes
Interior:	Yes
Differential Drive:	Yes
Axle:	Yes
General Maintenance:	Yes
Troubleshooting:	Yes
Procedures Included
Repair Procedures:	Detailed, step-by-step with substeps, cautions, warnings, and numbered instructions
Diagnostics:	Comprehensive diagnostic information for professional technicians
Maintenance Procedures:	Included as part of general maintenance and periodic lubrication
Disassembly Assembly:	Yes
Cleaning Reinstalling:	Yes
Technical Depth
Depth:	Professional, used by local service/repair shops, factory manual equivalent

Manual Specifications
File Format
Format:	PDF
Print Quality
Printability:	Full Printable
Zoom Functionality
Zoom:	Zoom IN/OUT enabled
Binding Type
Binding:	Digital Download (N/A for physical binding)
Paper Type
Paper Type:	Digital Download (N/A for physical paper type)
Requirements
Software Requirements:	Adobe PDF Reader & WinZip
Compatibility
Operating Systems:	All Versions of Windows & Mac

Engine Specifications
Primary Engine
Engine Type:	Inline 3-cylinder (SOHC/DOHC - specific to market variant, likely 1.0L or 1.2L)
Displacement:	Likely 995cc (F10D) or 1051cc (F12S3)
Fuel System:	Multi-point Fuel Injection (MPI)
Performance
Horsepower Range:	Approx. 55-65 hp (depending on engine variant)
Torque Range:	Approx. 85-95 Nm (depending on engine variant)

Transmission
Standard
Transmission Type:	5-speed Manual Transmission
Optional
Transmission Type:	4-speed Automatic Transmission (market dependent)
Features
Clutch Type:	Single dry plate clutch (Manual)

Dimensions
Exterior
Length:	Approx. 3410-3495 mm
Width:	Approx. 1595-1600 mm
Height:	Approx. 1470-1515 mm
Weights
Curb Weight:	Approx. 750-850 kg
Gross Vehicle Weight:	Approx. 1200-1300 kg

Safety Features
Ratings
Crash Test Ratings:	Varies by region and testing authority, generally reflects subcompact safety standards of the era.
Active Features
ABS:	Optional on some trims/markets
Ebs:	Electronic Brake-force Distribution (often paired with ABS)
Passive Features
Airbags:	Driver and Passenger Airbags standard or optional depending on market
Seat Belts:	3-point front and rear seat belts

Technology Features
Infotainment
Audio System:	Basic AM/FM radio with CD player (optional), limited speaker count.
Driver Assistance
Parking Assistance:	Not typically equipped with standard parking sensors or cameras.
Connectivity
Auxiliary Input:	Unlikely to be standard, some aftermarket upgrades may exist.

Maintenance
Service Intervals
Oil Change Interval:	Typically 7,500-15,000 km or 6-12 months, refer to manual for specific recommendations
Spark Plug Replacement:	Refer to manual for mileage/time recommendations
Fluid Specifications
Engine Oil Type:	API SG/SH/SJ or ACEA A2/A3, viscosity typically 5W-30 or 10W-40 (check manual for exact spec)
Coolant Type:	Ethylene glycol based coolant, silicate inhibited (refer to manual for color/spec)
Brake Fluid Type:	DOT 3 or DOT 4 (check manual)
Transmission Fluid Type Manual:	API GL-4, SAE 75W-90 or 80W-90 (check manual)
Transmission Fluid Type Automatic:	Dexron III (or equivalent specified by manufacturer)
Known Issues
Common Complaints:	Potential for minor electrical gremlins, occasional clutch wear, aging suspension components. Refer to manual for specific diagnostic guidance.

Vehicle History
Brand Heritage
Manufacturer Origin:	South Korea (Daewoo, later acquired by GM)
Model Evolution
Generation Start Year:	2004 (First generation, based on Daewoo Matiz)
Production
Manufacturing Location:	South Korea (GM Daewoo/GM Korea)

Awards & Recognition
Recognitions
Safety Awards:	Specific awards for the 2004 model year would depend on regional testing bodies.
Ratings
Fuel Economy Rating:	Generally good fuel economy for its class and engine size.