2004 Chrysler 300M Concorde and Intrepid Technical Publications Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2004 Codes Platform: Chrysler LH platform (Second Generation) 👋 Introduction Market Position Market Segment: Full-size luxury sedan segment, competing...

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标签: 2004 300M Car Cars Chrysler Concorde Intrepid

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

300M, Concorde, Intrepid

Year:

Codes

Platform:

Chrysler LH platform (Second Generation)

👋 Introduction

Market Position

Market Segment:

Full-size luxury sedan segment, competing with domestic and import rivals.

Competitive Analysis

Key Competitors 2004:

Buick LeSabre, Oldsmobile Aurora, Mercury Grand Marquis, Ford Crown Victoria, Toyota Avalon, Lincoln Continental.

Key Features

Vehicle Selling Points:

Spacious interior, comfortable ride, distinctive styling, powerful V6 engines, good value proposition in the luxury segment.

Manual Purpose:

To provide authorized repair facilities and knowledgeable owners with the authoritative technical information needed for all maintenance and repair operations.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service and repair for 2004 Chrysler 300M, Concorde, and Intrepid models.

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Official Factory Service Manual (Technical Publications)

Language

Language:

English

Format

Format:

Print (likely bound book)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair of all engine components (2.7L V6, 3.2L V6, 3.5L V6).

Engine Performance:

Fuel injection, ignition system, emissions control systems, cooling system, lubrication system, engine management diagnostics.

Transmission Automatic:

Overhaul, adjustment, diagnostics, and repair of 4-speed automatic transmissions (e.g., 42LE, 45RFE).

Drivetrain:

Front-wheel drive (FWD) axles, CV joints, differentials, mounting.

Brakes:

Hydraulic system, ABS, traction control, power assist, disc brake overhaul, parking brake.

Suspension:

Front and rear suspension components, alignment specifications, shock absorbers, struts, bushings.

Steering:

Power steering system, steering gear, tie rods, steering column, alignment.

Electrical System:

Battery, charging system, starting system, lighting, horn, wipers, power accessories, wiring diagrams.

HVAC:

Heating, ventilation, air conditioning system diagnosis, repair, refrigerant handling (R134a).

Body And Frame:

Body panel removal/installation, interior trim, exterior trim, glass replacement, corrosion prevention, frame alignment.

Restraints:

Airbag system diagnosis, repair, SRS module, seatbelt mechanisms.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, belt inspections/replacements.

Diagnostics:

Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, use of scan tools.

Repair:

Step-by-step instructions for component removal, repair, and reinstallation for all major systems.

Troubleshooting:

Extensive troubleshooting guides for common and uncommon vehicle issues.

Technical Depth

Depth:

In-depth technical information suitable for professional mechanics and advanced DIY enthusiasts; includes specifications, tolerances, torque values, and diagnostic procedures.

📊 Manual Specifications

File Format

Digital Quality:

N/A (Print)

Print Quality

Print Quality:

Likely high-quality, professionally printed with clear diagrams and text.

Binding Type

Binding:

Likely perfect bound or spiral bound for durability and ease of use.

Paper Type

Paper Quality:

Durable paper stock suitable for shop environments.

⚙️ Engine Specifications

Primary Engine 300M

Engine Code:

EGW (3.5L High Output V6)

Displacement:

3.5 Liters (3504 cc)

Cylinders:

6 (V6)

Configuration:

SOHC (Single Overhead Camshaft)

Bore X Stroke:

96.0 mm x 81.0 mm

Compression Ratio:

9.4:1

Horsepower Hp:

255 hp @ 6400 rpm

Torque Lb Ft:

255 lb-ft @ 3900 rpm

Fuel System:

Sequential Multi-Port Fuel Injection (MPI)

Other Engines

Engine Options:

2.7L V6 (EER), 3.2L V6 (ECL - primarily for Concorde/Intrepid)

2.7L V6 Hp:

200 hp @ 6400 rpm

3.2L V6 Hp:

225 hp @ 6300 rpm

Fuel Type

Recommended Fuel:

Unleaded Regular (87 octane) for 2.7L and 3.2L, Unleaded Premium (91 octane) recommended for 3.5L HO.

Engine Management

ECU Type:

Chrysler NGC (Next Generation Controller) or similar contemporary system.

🔧 Transmission

Transmission Type

Standard Transmission:

4-speed automatic

Transmission Codes:

42LE (for 2.7L/3.2L V6), 45RFE (for 3.5L V6)

Gear Ratios

42Le Final Drive:

3.667:1

45Rfe Final Drive:

3.73:1 (typical for FWD application)

Features

Transmission Features:

Driver-selectable AutoStick® (manual shifting capability), electronic controls.

Fluid Specifications

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid type 4) or equivalent.

📐 Dimensions

Exterior 300M

Length:

198.4 inches (5037 mm)

Width:

74.4 inches (1890 mm)

Height:

57.0 inches (1448 mm)

Wheelbase:

113.0 inches (2870 mm)

Exterior Common

Lug Pattern:

5 x 100 mm (5 x 3.94 inches)

Wheel Size:

17-inch or 18-inch alloy wheels

Interior 300M

Passenger Volume:

Approx. 105 cu ft

Cargo 300M

Trunk Volume:

Approx. 16.0 cu ft

Weights 300M

Curb Weight:

Approx. 3700-3800 lbs (1680-1725 kg)

🛡️ Safety Features

Ratings Nhtsa

Frontal Impact Driver:

★★★★★ (5-star)

Frontal Impact Passenger:

★★★★★ (5-star)

Side Impact Front Driver:

★★★★☆ (4-star)

Side Impact Front Passenger:

★★★★☆ (4-star)

Side Impact Rear Driver:

★★★★☆ (4-star)

Side Impact Rear Passenger:

★★★★☆ (4-star)

Active Features

Traction Control:

Standard on most trims, Traction Control System (TCS).

Standard, Anti-lock Braking System (ABS).

Passive Features

Airbags:

Advanced multi-stage front airbags, front side-impact airbags, available rear side-impact airbags.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants, LATCH child seat anchors.

💡 Technology Features

Infotainment

Audio System:

Available premium audio systems (e.g., Infinity), CD player, AM/FM radio, cassette player (early models).

Navigation:

Optional factory navigation system available on higher trims.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Parking Assist:

Available rear parking assist sensors on some models.

Connectivity

Telematics:

Optional UConnect hands-free communication system (may require dealer activation/updates for functionality).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, using synthetic blend or full synthetic oil.

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under normal conditions.

Spark Plug Replacement:

Platinum-tipped spark plugs: 100,000 miles (check manual for specific types and intervals).

Coolant Flush:

Every 100,000 miles or 5 years with HOAT coolant.

Fluid Specifications

Engine Oil Type Spec:

SAE 5W-30 (API Service SN or newer).

Engine Oil Capacity:

Approx. 4.5 quarts (4.3L) for 3.5L, 4.0 quarts (3.8L) for 2.7L/3.2L (check manual for exact capacities).

Coolant Type Spec:

Chrysler HOAT (Hybrid Organic Acid Technology) or Mopar OAT (Organic Acid Technology) approved antifreeze.

Known Issues

Common Problems Transmission:

Transmission solenoid issues, torque converter shudder (especially on 42LE), potential for overheating if fluid is not maintained.

Common Problems Engine:

Intake manifold gasket leaks (plastic manifolds), oil filter housing leaks, occasional PCV valve issues.

Common Problems Electrical:

Power window motor failures, instrument cluster issues, HVAC blower motor resistor failure.

Common Problems Suspension:

Front strut bearing noise, worn sway bar links, control arm bushings.

📚 Vehicle History

Brand Heritage

Chrysler Legacy:

Chrysler has a long history of producing comfortable, stylish, and innovative American sedans.

Model Evolution Lh

Lh Platform Origin:

The LH platform was developed in the early 1990s, known for its cab-forward design and distinctive styling.

300M Introduction:

The 300M was introduced for the 1999 model year as a premium, sportier iteration of the LH platform, positioned above the Concorde.

Model Evolution Concorde Intrepid

Concorde Intrepid Legacy:

The Concorde and Intrepid were core models on the LH platform, offering spacious interiors and comfortable rides. This generation (second gen) ran from 1998-2004.

Production End

Lh Platform End:

The LH platform and its associated models (300M, Concorde, Intrepid) were discontinued after the 2004 model year, succeeded by the LX platform (Chrysler 300).

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

The Chrysler 300M was notably recognized by Car and Driver as one of its Ten Best cars for 1999.

Ratings

Consumer Reports:

Consumer Reports ratings varied by year and model, with praise for comfort and power but mixed reviews on reliability in some areas.