Chrysler Crossfire ZH 2004 Service Repair Manual

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Basic Information Identification Make: Chrysler Model: Crossfire Year: 2004 Chassis Code: ZH Generation Generation: First Generation (ZH) Codes Body Style: Coupe, Roadster (Convertible) Introduction Market Position Market Position: The Chrysler...

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标签: 2004 Car Cars Chrysler Crossfire ZH

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Description

Basic Information
Identification
Make:	Chrysler
Model:	Crossfire
Year:	2004
Chassis Code:	ZH
Generation
Generation:	First Generation (ZH)
Codes
Body Style:	Coupe, Roadster (Convertible)

Introduction
Market Position
Market Position:	The Chrysler Crossfire was positioned as a premium, sporty coupe and roadster, aimed at buyers seeking distinctive styling and performance, often compared to European sports cars of similar design ethos.
Competitive Analysis
Competitive Analysis:	Competed with vehicles like the Porsche Boxster/Cayman, BMW Z4, Mercedes-Benz SLK, and Ford Mustang in terms of style and performance intent, although often at a more accessible price point.
Key Features
Key Features:	Distinctive design inspired by the Mercedes-Benz SLK, rear-wheel drive platform, powerful engines, sporty handling characteristics.

Manual Details
Coverage Areas
Coverage Areas:	General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Page Count
Page Count:	Hundreds of pages (specific number not provided, but described as comprehensive)
Manual Type
Manual Type:	Complete Official Full Factory Service Repair Manual / Workshop Manual
Manual Description:	This is the complete official full factory service repair manual, offering the same level of detail as official dealership service documentation.
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Systems Covered:	Engine (internal, external, control systems), Powertrain (transmission, differential, axles), Chassis (suspension, steering, brakes), Electrical System (wiring diagrams, components, diagnostics), HVAC, Fuel System, Emissions Control, Body and Interior, Safety Systems (restraint system)
Procedures Included
Procedures Included:	Comprehensive troubleshooting charts, diagnostic trouble codes (DTCs) with explanations and repair procedures, component testing methods.
Technical Depth
Technical Depth:	Includes detailed wiring diagrams for all electrical systems, schematics, and connector pinouts.

Manual Specifications
File Format
File Format:	PDF
Print Quality
Print Quality:	Printable (individual pages or entire manual)
Binding Type
Binding Type:	Digital (no physical binding)
Paper Type
Paper Type:	Not Applicable (digital format)
Compatibility
Compatibility:	All Versions of Windows and Mac operating systems.
Requirements
Requirements:	Adobe PDF Reader and WinZip (or equivalent decompression software) required.

Engine Specifications
Primary Engine
Engine Type:	SOHC V6
Displacement:	3.2 Liters (3199 cc)
Bore X Stroke:	89.6 mm x 84.0 mm
Compression Ratio:	10.5:1
Horsepower:	215 hp @ 6000 rpm
Torque:	220 lb-ft @ 3000-4800 rpm
Performance
Engine Code:	112.914
Engine Code Details:	Based on the Mercedes-Benz M112 E32 engine.
Fuel System
Fuel System:	Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:	Unleaded Gasoline (Premium recommended)
Fuel Pump Pressure:	Approx. 51 psi (3.5 bar)

Transmission
Standard
Transmission Type:	6-Speed Manual Transmission
Optional
Transmission Type:	5-Speed Automatic Transmission (with TouchShift manual control)
Features
Clutch Type:	Hydraulic Actuated, Single Dry Plate (Manual Transmission)
Transmission Fluid Type:	Manual: MB 235.10 (or equivalent); Automatic: MB 236.10 (or equivalent)

Dimensions
Exterior
Length:	169.2 inches (4300 mm)
Width:	69.5 inches (1765 mm)
Height:	52.7 inches (1338 mm)
Wheelbase:	97.7 inches (2482 mm)
Track Width Front:	59.7 inches (1516 mm)
Track Width Rear:	59.4 inches (1509 mm)
Weights
Curb Weight:	Approx. 3175 lbs (1440 kg) Manual; Approx. 3230 lbs (1465 kg) Automatic
Gross Vehicle Weight Rating:	Approx. 4100 lbs (1860 kg)
Cargo
Trunk Capacity Coupe:	7.7 cu ft (0.218 m³)
Trunk Capacity Roadster:	5.3 cu ft (0.150 m³)

Safety Features
Ratings
NHTSA Overall Rating:	Not explicitly rated or widely published for 2004 models.
Active Features
Active Features:	Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS)
Passive Features
Passive Features:	Driver and passenger front airbags, side-impact airbags, three-point seat belts with pretensioners, roll-over protection (for Roadster)
Brakes
Front Brakes:	Vented Discs, 12.6 inches (320 mm) diameter
Rear Brakes:	Solid Discs, 11.5 inches (292 mm) diameter

Technology Features
Infotainment
Infotainment System:	Factory installed AM/FM/CD audio system. Optional premium Boston Acoustics sound system. Navigation system was not widely available or a common factory option for the 2004 model year.
Driver Assistance
Driver Assistance:	Electronic Stability Program (ESP), Traction Control System (TCS), Cruise Control.
Connectivity
Connectivity:	Limited connectivity features by modern standards. May include an auxiliary input for audio devices depending on the audio system.

Maintenance
Service Intervals
Oil Change Interval:	Every 7,500 miles (12,000 km) or 12 months, whichever comes first.
Engine Air Filter Replacement:	Every 30,000 miles (48,000 km) or 24 months.
Cabin Air Filter Replacement:	Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:	Every 100,000 miles (160,000 km) (Long-life spark plugs)
Fluid Specifications
Engine Oil Type:	SAE 0W-40 Synthetic (MB 229.5 specification)
Engine Oil Capacity:	Approx. 7.5 quarts (7.1 liters) with filter change
Coolant Type:	MB 325.0 (Glysantin G48) or equivalent (50/50 mix with distilled water)
Brake Fluid Type:	DOT 3 or DOT 4
Power Steering Fluid:	MB 236.3 (or equivalent Dexron III ATF)
Manual Transmission Fluid Capacity:	Approx. 1.7 quarts (1.6 liters)
Automatic Transmission Fluid Capacity:	Approx. 7.9 quarts (7.5 liters) for complete fill, 4.4 quarts (4.2 liters) for torque converter drain and fill.
Known Issues
Known Issues:	Potential for ABS/ESP warning lights due to faulty wheel speed sensors or ABS control module.

Vehicle History
Brand Heritage
Brand Heritage:	Chrysler, a long-standing American automotive brand known for innovation and a range of vehicles from minivans to sports cars. The Crossfire represented an attempt to capture the premium sports car market with unique styling and European engineering influence.
Model Evolution
Model Evolution:	The Crossfire was originally conceived as a concept car by Chrysler and later developed in collaboration with Mercedes-Benz. It utilized a significant amount of Mercedes-Benz SLK (R170) platform components and powertrains. It was produced from 2003 to 2008.
Production
Production Location:	Karmann factory in Osnabrück, Germany
Production Years:	2003-2008

Awards & Recognition
Recognitions
Recognitions:	The Chrysler Crossfire received mixed reviews at launch. While its styling was often praised, performance and interior refinement were sometimes seen as not fully matching its premium aspirations or some European competitors. Specific awards are not prominently cited for the 2004 model year.