Chrysler JR Sebring 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Chassis Code: JR 👋 Introduction Market Position Segment: Compact/Mid-size Car (Coupe, Convertible, Sedan) Competitors 2004: Honda Accord, Toyota Camry, Ford...

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Sebring

Year:

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact/Mid-size Car (Coupe, Convertible, Sedan)

Competitors 2004:

Honda Accord, Toyota Camry, Ford Fusion, Mazda6, Nissan Altima

Key Features

Body Styles:

Available as a coupe, convertible, and sedan.

Styling:

Designed with American market tastes in mind, offering a blend of sporty and practical aesthetics.

Value Proposition:

Offered competitive pricing and a range of features for its segment.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Factory Service Repair Manual

Secondary Coverage:

Maintenance, Diagnostics, Repair, Overhaul

Page Count

Estimated Page Count:

Hundreds of Pages (Exact count not specified, but described as complete)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul and repair procedures for all engine variants, including timing, cooling, lubrication, and fuel systems.

Engine Management:

Engine control module (ECM) diagnostics, sensor testing, actuator operation, emissions control systems, and troubleshooting.

Transmission Mechanical:

Service and repair of automatic and manual transmissions, including torque converter, gearsets, valve body, and seals.

Transmission Electronic:

Transmission control module (TCM) diagnostics, shift solenoids, sensor inputs, and troubleshooting.

Brake System:

Disc brake service (front and rear), hydraulic system bleeding, ABS operation, components, and diagnostics.

Suspension:

Front and rear suspension components, alignment specifications, ball joints, tie rods, springs, shocks, and bushings.

Steering:

Power steering system, steering column, rack and pinion, and associated components and procedures.

Electrical System:

Comprehensive wiring diagrams, component locations, fuse and relay identification, battery, charging system, and starting system.

Body And Chassis:

Body panel removal and installation, interior trim, door mechanisms, glass, and structural components.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics, refrigerant handling, component replacement, and troubleshooting.

Restraints:

Airbag system operation, SRS module diagnostics, sensor locations, and seatbelt mechanisms.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and basic inspections.

Diagnostic Troubleshooting:

Step-by-step diagnostic procedures for common and complex faults, including diagnostic trouble codes (DTCs) interpretation.

Component Repair Overhaul:

Detailed instructions for disassembling, inspecting, repairing, and reassembling major vehicle components.

Torque Specifications:

Precise torque values for all critical fasteners across all vehicle systems.

Wiring Diagrams:

Complete and detailed electrical schematics for all vehicle systems.

Special Tools:

Identification and usage instructions for specialized tools required for specific repairs.

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds.

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding For Print:

N/A (Digital download, printable)

Paper Type

Paper For Print:

N/A (Digital download, printable)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

GEMA EP3 - 2.0L I4 (SOHC) (Specific to some markets, less common in North America for 2004 JR Sebring)

Engine Code And Type Na:

EDT - 2.4L I4 (SOHC)

Engine Code And Type Optional Na:

EDZ - 2.7L V6 (SOHC)

Performance 2.4L

Horsepower 2.4L:

150 hp @ 5800 rpm

Torque 2.4L:

160 lb-ft @ 4000 rpm

Performance 2.7L

Horsepower 2.7L:

200 hp @ 6400 rpm

Torque 2.7L:

190 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended for 2.4L, 89 octane recommended for 2.7L)

🔧 Transmission

Standard 2.4L

Type:

4-Speed Automatic (41TE)

Optional 2.7L

Type:

4-Speed Automatic (42LE)

Optional Coupe

Type:

5-Speed Manual (NVT550)

Features

Automatic Control:

Electronically controlled, adaptive shift logic.

Fluid Specifications

Automatic Fluid Type:

ATF+4 (Mopar)

Manual Fluid Type:

Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90)

📐 Dimensions

Exterior Sedan

Length:

189.3 inches (4808 mm)

Exterior Coupe

Length:

191.7 inches (4869 mm)

Exterior Convertible

Length:

191.7 inches (4869 mm)

Exterior

Width:

70.7 inches (1796 mm)

Height Sedan:

56.2 inches (1427 mm)

Height Coupe Convertible:

53.3 inches (1354 mm)

Wheelbase:

109.7 inches (2786 mm)

Weights

Curb Weight Min Approx:

3200 lbs (1451 kg)

Curb Weight Max Approx:

3600 lbs (1633 kg)

Cargo Sedan

Trunk Volume:

13.6 cu ft (385 L)

Cargo Coupe

Trunk Volume:

13.0 cu ft (368 L)

Cargo Convertible

Trunk Volume Top Up:

7.7 cu ft (218 L)

🛡️ Safety Features

Ratings Nhtsa

Front Driver Side Impact:

4/5 Stars (for 2004 models)

Front Passenger Side Impact:

4/5 Stars (for 2004 models)

Side Impact Front Seat:

4/5 Stars (for 2004 models)

Side Impact Rear Seat:

5/5 Stars (for 2004 models)

Ratings Iihs

Moderate Overlap Frontal Offset:

Good (for 2004 models)

Active Features

Standard on all models

Traction Control:

Optional on some models

Passive Features

Airbags:

Standard front airbags; optional side airbags available on some trims.

Seatbelts:

Three-point seatbelts with pretensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with CD player, optional Infinity premium sound system.

Navigation:

Not available from factory for this model year.

Driver Assistance

Cruise Control:

Standard on most trims.

Keyless Entry:

Optional on some trims.

Connectivity

Auxiliary Input:

Not standard, aftermarket solutions may exist.

🔧 Maintenance

Service Intervals General

Oil Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil).

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed.

Cabin Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed (if equipped).

Spark Plugs:

Replace every 100,000 miles (160,000 km) with original equipment type.

Transmission Fluid:

Inspect every 30,000 miles (48,000 km), replace as needed based on driving conditions and fluid condition. Recommended 60,000-100,000 miles for service.

Fluid Specifications

Engine Oil 2.4L:

SAE 5W-30, API SN or higher (Chrysler MS-6395 compliant)

Engine Oil 2.7L:

SAE 5W-30, API SN or higher (Chrysler MS-6395 compliant)

Coolant:

Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, Blue (Mopar part number 05103530AA or equivalent)

Brake Fluid:

DOT 3

Known Issues

Transmission Problems:

Some instances of harsh shifting, torque converter shudder, and solenoid issues, particularly with the 41TE transmission.

Engine Mounts:

Premature wear of engine and transmission mounts, leading to vibration and noise.

Power Window Motors:

Failure of power window regulators and motors.

Suspension Components:

Wear in ball joints, tie rod ends, and strut mounts can lead to clunking noises and steering looseness.

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler (part of DaimlerChrysler at the time)

Model Evolution

Generation:

Second Generation (JR)

Introduction Year Generation:

Mid Cycle Refresh:

Facelifted for the 2003 model year, with minor updates for 2004.

Production

Assembly Location:

Sterling Heights Assembly Plant, Michigan, USA

Production Years:

2000-2006

🏆 Awards & Recognition

Recognitions

Jdpower Initial Quality:

While the 2004 Sebring itself might not have won specific awards, the platform and its underlying Chrysler technologies were part of a brand that aimed for improved quality in this era.

Safety Awards:

Achieved good ratings from NHTSA and IIHS for its segment.