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Chrysler Neon 2004 Factory Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Chrysler Model: Neon Year: 2004 Codes Platform: PL (Second Generation Neon) 👋 Introduction Market Position Segment: Compact Sedan/Coupe Positioning: Affordable, practical, and fun-to-drive compact car,...
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Chrysler Neon 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Neon
Year:
2004
Codes
Platform:
PL (Second Generation Neon)
👋 Introduction
Market Position
Segment:
Compact Sedan/Coupe
Positioning:
Affordable, practical, and fun-to-drive compact car, often competing with models like the Honda Civic, Toyota Corolla, and Ford Focus.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra
Key Features
Design Philosophy:
Sporty styling, agile handling, practical interior for its class.
Target Audience:
Younger buyers, first-time car owners, budget-conscious consumers seeking a reliable and engaging vehicle.
📋 Manual Details
Coverage Areas
Coverage Type:
Complete Factory Service Repair Manual
Page Count
Estimated Pages:
Hundreds (specific count not provided, but implies comprehensive)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system
Engine Performance:
Fuel delivery, ignition system, emissions control, engine diagnostics, engine control module (ECM)
Transmission Manual:
Manual transmission removal and installation, internal components, clutch system
Transmission Automatic:
Automatic transmission removal and installation, hydraulic control, torque converter, electronic controls
Brakes:
Front and rear brakes, hydraulic system, ABS (Anti-lock Braking System), parking brake
Steering:
Power steering system, steering column, rack and pinion assembly
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms
Electrical System:
Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, components, diagnosis, and repair
Body And Frame:
Body panel removal and installation, doors, hood, trunk, interior trim, glass, frame specifications
Comfort And Convenience:
Power windows, power locks, mirrors, seats, cruise control
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacements, spark plug replacement, tire rotation
Troubleshooting:
Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major systems and components, including engine overhauls, transmission rebuilds, brake system repairs, etc.
Diagnosis:
Diagnostic Trouble Codes (DTCs) interpretation, using scan tools, electrical circuit testing
Component Replacement:
Detailed instructions for replacing various components such as alternators, starters, radiators, water pumps, fuel pumps, etc.
Specifications And Tolerances:
Torque specifications for fasteners, critical component clearances, alignment specifications
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete unit rebuilds.
Detail Level:
Detailed explanations, diagrams, illustrations, and step-by-step instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (entire manual or specific pages)
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper Quality:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
GEMA (World Engine)
Engine Type:
Inline 4-Cylinder
Displacement:
2.0 Liters (1996 cc)
Bore X Stroke:
87.5 mm x 83.0 mm
Compression Ratio:
9.4:1
Valve Train:
SOHC (Single Overhead Camshaft), 16 Valves (4 valves per cylinder)
Performance
Horsepower:
132 hp @ 6000 rpm (standard models)
Torque:
135 lb-ft @ 4400 rpm (standard models)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (Minimum)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
Automatic Transmission Features:
Electronically controlled, TorqueFlite design influence
📐 Dimensions
Exterior
Length:
174.0 inches (Sedan), 164.6 inches (Coupe)
Width:
67.5 inches
Height:
55.5 inches (Sedan), 53.7 inches (Coupe)
Wheelbase:
104.1 inches
Front Track:
58.0 inches
Rear Track:
58.1 inches
Weights
Curb Weight Min:
2785 lbs (approx. manual coupe)
Curb Weight Max:
2960 lbs (approx. automatic sedan)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★ (4-star)
NHTSA Front Impact Passenger:
★★★★ (4-star)
IIHS Front Offset Crash Test:
Good (for 2004 models based on similar platforms)
Active Features
ABS:
Available (standard on some trims/optional on others)
Passive Features
Airbags:
Driver and front passenger airbags (standard), optional side airbags
Seatbelts:
Three-point front and rear seatbelts, pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio system with amplifier and subwoofer.
Climate Control:
Manual or optional automatic climate control.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Power Accessories:
Power windows, power locks, power mirrors (available).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended)
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 100,000 miles (platinum-tipped spark plugs)
Coolant Flush:
Every 30,000 miles or 24 months
Transmission Fluid Change Auto:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter change
Coolant Type:
Chrysler Long Life Antifreeze/Coolant (HOAT), or equivalent
Automatic Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid)
Manual Transmission Fluid Type:
SAE 75W-90 Synthetic Gear Lubricant
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 or Chrysler Power Steering Fluid
Known Issues
Common Problems:
Oil leaks (valve cover, oil pan), cooling system issues (radiator, thermostat), front suspension wear (ball joints, tie rod ends), AC system refrigerant leaks, occasional transmission issues (especially automatic).
Common Problems Electrical:
Window motor failures, power lock actuator issues, dashboard warning lights.
📚 Vehicle History
Brand Heritage
Brand Origin:
Chrysler is an American automobile manufacturer with a long history of producing a wide range of vehicles, known for innovation and performance in certain eras.
Model Evolution
Generation:
Second Generation (2000-2006)
Platform Development:
Based on the Chrysler PL platform, an evolution of the original Neon platform, shared with Dodge and Plymouth variants.
Production
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA
Production Years:
2000-2006
🏆 Awards & Recognition
Recognitions
Segment Awards:
Generally well-regarded in its segment for value and driving dynamics at its introduction, though specific major awards for 2004 are less prominent than earlier models.
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