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Chrysler Pacifica 2004 Service Repair Workshop Manual

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$16.99
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🏷️ Basic Information Identification Make: Chrysler Model: Pacifica Year: 2004 Body Style: Minivan Generation First Generation Start Year: 2004 First Generation End Year: 2008 Codes Platform: CS 👋 Introduction Market...
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Chrysler Pacifica 2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Pacifica
Year:
2004
Body Style:
Minivan
Generation
First Generation Start Year:
2004
First Generation End Year:
2008
Codes
Platform:
CS
👋 Introduction
Market Position
Vehicle Segment:
Full-size minivan
Target Audience:
Families, individuals requiring spacious and versatile transportation
Competitive Analysis
Primary Competitors:
Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar, Chevrolet Venture/ Uplander
Key Features
Distinguishing Features:
Stylish exterior for its class, Stow 'n Go seating (introduced in later years but the platform concept was developed), comfortable ride
Manual Value Proposition
Value For Owner:
Enables DIY maintenance and repairs, saving significant costs compared to dealership services; empowers owners to understand their vehicle better.
Value For Professionals:
Provides dealership-level diagnostic and repair procedures for independent mechanics.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Service, Repair, Troubleshooting, Diagnostics, and Maintenance
Page Count
Estimated Page Count:
N/A (Digital PDF Format)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, assembly, disassembly, timing, internal components
Engine Electrical:
Ignition system, starting and charging system, sensors, actuators, ECU diagnostics
Emission Control:
Catalytic converter, EVAP system, EGR system, emissions related diagnostics
Fuel System:
Fuel pump, injectors, fuel pressure, fuel filter, tank diagnostics
Clutch System:
Clutch operation, components, hydraulic system, diagnostics (if applicable)
Manual Transaxle:
Internal components, gear shifting mechanisms, lubrication, diagnostics
Automatic Transaxle:
Operation, torque converter, valve body, internal components, fluid specifications, diagnostics
Driveshaft And Axle:
CV joints, half-shafts, driveshaft U-joints, differentials, lubrication
Suspension System:
Struts, shocks, control arms, ball joints, bushings, alignment specifications
Steering System:
Power steering pump, rack and pinion, steering column, tie rods, alignment
Restraint System:
Airbag system, seat belts, SRS module diagnostics and replacement procedures
Brake System:
Brake pads, rotors, calipers, hydraulic lines, ABS system, parking brake
Body Interior Exterior:
Body panels, doors, hood, tailgate, interior trim, seating adjustments
Body Electrical:
Lighting, power windows, power locks, mirrors, wipers, horn, instrumentation
HVAC:
Air conditioning system, heater core, blower motor, climate control module, refrigerant
Procedures Included
Maintenance:
Oil changes, fluid checks and changes, filter replacements, spark plug replacement, lubrication
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, electrical schematic interpretation
Repair:
Step-by-step repair instructions for all covered systems
Diagnostics:
Fault code retrieval, sensor testing, component testing, wiring harness checks
Technical Depth
Depth:
Comprehensive (covering basic maintenance to major component overhaul and diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Versions of Windows and Mac
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGW
Engine Displacement:
3.5L (3500cc)
Engine Configuration:
SOHC V6
Bore X Stroke:
3.62 in x 3.19 in (92 mm x 81 mm)
Compression Ratio:
9.7:1
Performance
Horsepower:
200 hp @ 5800 rpm
Torque:
220 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter change
Coolant Type:
Mopar Antifreeze/Coolant (HOAT)
🔧 Transmission
Automatic
Transmission Type:
4-speed Automatic Transaxle
Transmission Code:
41TE
Transmission Fluid Type:
ATF+4 (Mopar)
Transmission Fluid Capacity:
Approx. 7.7 quarts (7.3 liters) for refill after pan drop
Manual
Manual Transmission Availability:
Not commonly offered or standard on 2004 Pacifica; primarily automatic.
📐 Dimensions
Exterior
Length:
199.7 inches (5072 mm)
Width:
75.7 inches (1923 mm)
Height:
67.4 inches (1712 mm)
Wheelbase:
116.3 inches (2954 mm)
Weights
Curb Weight:
Approximately 4,300 - 4,500 lbs (1950 - 2041 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 5,600 lbs (2540 kg)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 16.9 cu ft (478 L)
Cargo Volume Behind 2Nd Row:
Approx. 51.5 cu ft (1458 L)
Cargo Volume Behind 1St Row:
Approx. 100.9 cu ft (2857 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
4 Stars
NHTSA Side Impact Rear Seat:
4 Stars
IIHS Moderate Overlap Frontal Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Standard front airbags, optional side curtain airbags
Seat Belts:
3-point seat belts in all seating positions, pretensioners for front seats
💡 Technology Features
Infotainment
Audio System:
Optional premium audio systems, CD player, Sirius Satellite Radio ready
Navigation:
Optional factory navigation system
Driver Assistance
Rear Parking Assist:
Optional ParkSense rear parking assist system
Connectivity
Connectivity Options:
Optional rear seat entertainment system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles (9,600 km) or 6 months, whichever comes first (under normal driving conditions)
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km)
Spark Plug Replacement:
Every 100,000 miles (160,000 km) (use of specific type recommended, e.g., NGK Platinum)
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or as needed based on driving conditions
Coolant Flush:
Every 5 years or 100,000 miles (160,000 km)
Fluid Specifications
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent Dexron III/Mercon compatible fluid
Brake Fluid:
DOT 3
Known Issues
Common Wear Items:
CV Axles, front suspension components (ball joints, control arm bushings), HVAC blower motor, power steering pump hoses
Potential Electrical Issues:
Power window motors, door lock actuators, HVAC control modules
Transmission Notes:
Early models could experience harsh shifting or solenoid issues, regular fluid maintenance is crucial.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler (part of DaimlerChrysler at the time of this model's development)
Model Evolution
Introduction Year:
2004
Model Concept:
Introduced as Chrysler's entrant into the expanding minivan market, aiming for a more car-like driving experience and upscale features.
Production
Assembly Location:
Windsor Assembly Plant, Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Initial Reception:
The Pacifica was generally well-received at launch for its styling and features, often lauded for its more car-like driving dynamics compared to traditional minivans.
Ratings
Consumer Reports Rating:
Varies by model year and specific issues, but generally ranked average to below average in later years of its first generation due to reliability concerns.
Certifications
Safety Certifications:
Achieved high safety ratings from NHTSA and IIHS for its time, as detailed in the safety section.
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