Target Audience:
Owners and independent repair shops seeking comprehensive DIY repair and maintenance guidance.
Manual Quality Assurance:
Guaranteed excellent quality, distinguishing from 'imitation manuals' and emphasizing authenticity of factory information.
Usability Features:
Easy-to-read text, top-quality diagrams, searchable text function, instant download.
Value Proposition:
Save time and money by performing repairs and maintenance yourself with confidence.
Engine Systems:
Engine systems, Engine, Emissions Control.
Drivetrain:
Differential and Driveline, Transaxle, Clutch.
Chassis And Suspension:
Suspension, Brakes, Steering, Tires/Wheels, Frame & Bumpers.
Electrical And Electronics:
Audio/Video, Chime/Buzzer, Electronic Control Modules, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring.
Comfort And Convenience:
Heating & Air Conditioning, Heated Systems.
Emissions Control Systems:
Covers components like catalytic converters, oxygen sensors, EGR valves, and the Evaporative Emission Control (EVAP) system, including diagnostic procedures.
Climate Control Details:
Detailed coverage of the Heating, Ventilation, and Air Conditioning (HVAC) system, including component testing, refrigerant handling procedures, and troubleshooting for both manual and automatic climate control.
Maintenance Procedures:
Lubrication & Maintenance, routine servicing, fluid changes, filter replacements.
Diagnostic Procedures:
Troubleshooting any problem, distinguishing issues from oil changes to transmission swaps.
Repair Procedures:
Detailed repair instructions for all covered systems.
Engine Rebuild Procedures:
Likely includes procedures for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly for all engine variants.
Brake System Overhaul:
Detailed procedures for brake pad replacement, rotor service, caliper overhaul, brake line inspection and replacement, and ABS system bleeding.
Suspension And Steering Repair:
Instructions for replacing ball joints, tie rod ends, control arms, springs, shock absorbers, and power steering system components.
Body And Trim Repair:
Guidance on body panel alignment, bumper removal/installation, interior trim panel removal, and related hardware.
Depth Of Information:
In-depth, covering 'every nut and bolt'; suitable for DIY enthusiasts and professional technicians alike.
Wiring Diagrams:
Detailed wiring diagrams for all electrical systems are a hallmark of factory service manuals, crucial for diagnosing electrical faults.
Diagnostic Trouble Codes:
The manual will include a comprehensive list of DTCs (Diagnostic Trouble Codes) and their associated diagnostic procedures for the Powertrain Control Module (PCM) and other control modules.
Specifications And Tolerances:
Includes critical specifications, torque values, clearances, and tolerances for all mechanical and electrical components, essential for accurate repairs.
Engine Options 2004:
2.4L EDZ I4, 2.7L EER V6, 3.0L EVE/EVG V6 (depending on model and trim).
2.4L Edz Power:
Approximately 140-150 hp @ 5600 rpm; 147-150 lb-ft torque @ 4000 rpm.
2.7L Eer Power:
Approximately 180-188 hp @ 6000 rpm; 175-180 lb-ft torque @ 4000 rpm.
3.0L Eve Evg Power:
Approximately 200-204 hp @ 5800 rpm; 200-205 lb-ft torque @ 4000 rpm.
Fuel Delivery:
Multi-Port Fuel Injection (MPI).
Engine Identification:
Specific engine codes (e.g., EDZ, EER, EVE/EVG) are crucial for accurate repair and parts identification. The manual will detail these.
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on oil type and driving conditions. Manual will specify for synthetic/conventional.
Transmission Fluid Change:
Recommended around 50,000-100,000 miles (80,000-160,000 km) or as per severe service schedule. Manual will provide exact intervals and fluid type.
Engine Oil Spec:
Likely SAE 5W-30 or 5W-40, meeting Chrysler MS-6395 or API SN specifications. Manual will confirm viscosity and specification.
Transmission Fluid Spec:
ATF+4 (MS-9602) for automatic transmissions. Manual will specify for manual transmissions if applicable.
Coolant Spec:
Mopar HOAT (Hybrid Organic Additive Technology) or equivalent OAT coolant, typically a 50/50 mix with distilled water. Manual will confirm OAT/HOAT compatibility and Mopar part number.
Common Minor Issues:
Potential for power window motor failures, HVAC blower motor issues, and occasional sensor failures (e.g., camshaft position sensor). Suspension components like ball joints and tie rod ends can wear over time.
Common Major Issues:
Some reports of transmission issues, particularly in earlier versions of the automatic transmissions used. Head gasket leaks on V6 engines can occur, though less common than on some other makes of the era. Manual will detail diagnosis and repair for these.
