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Chrysler Sebring 2004 Factory Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Codes Platform Code: JS Chassis Code: Coupe (Sebring Coupe), Convertible (Sebring Convertible), Sedan (Sebring Sedan) 👋 Introduction Market Position Category:...
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Chrysler Sebring 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2004
Codes
Platform Code:
JS
Chassis Code:
Coupe (Sebring Coupe), Convertible (Sebring Convertible), Sedan (Sebring Sedan)
👋 Introduction
Market Position
Category:
Mid-size Car / Personal Luxury Coupe/Convertible
Market Segment:
Competed against vehicles like the Toyota Camry Solara, Ford Mustang, Chevrolet Monte Carlo, and Mitsubishi Eclipse.
Competitive Analysis
Strengths:
Stylish convertible option, comfortable ride, available V6 power, reasonable pricing.
Weaknesses:
Interior materials could be improved, base four-cylinder engine lacked power, some reliability concerns in earlier models.
Key Features
Body Styles:
Offered in Sedan, Coupe, and Convertible body styles.
Convertible Top:
Power-operated soft top (standard on convertible), with optional hardtop for improved security and insulation.
Styling:
Distinctive styling inherited from the Dodge Intrepid and updated for the Sebring line.
📋 Manual Details
Coverage Areas
Diagnostic Procedures:
Comprehensive diagnostic flowcharts and troubleshooting guides for all major systems.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, assembly, and installation.
Maintenance Schedules:
Recommended maintenance intervals for fluids, filters, spark plugs, and other wear items.
Wiring Diagrams:
Complete electrical schematics for engine, chassis, body, and comfort systems.
Specifications Data:
Torque specifications, clearances, fluid capacities, and other critical technical data.
Page Count
Estimated Pages:
Approximately 1500-2000 pages (typical for factory service manuals covering multiple trims and powertrains).
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, connecting rods, pistons, camshafts, timing systems.
Engine Performance:
Fuel system, ignition system, emission control systems, cooling system, lubrication system.
Transmission Manual:
Manual transmission (if applicable for the specific Sebring variant) disassembly, assembly, and repair.
Transmission Automatic:
Automatic transmission (e.g., 41TE, 42LE) disassembly, assembly, torque converter, valve body, and hydraulic systems.
Drivetrain:
Axles, driveshafts, differential, clutch (if manual), wheel bearings.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings.
Steering:
Power steering system, steering rack, tie rods, steering column, pump.
Brakes:
Front and rear disc brake systems, ABS components, hydraulic lines, calipers, rotors, pads, master cylinder, parking brake.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes, hangers.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter, fuel pressure regulator, evaporative emissions control (EVAP).
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, coolant reservoir.
Electrical System Powertrain:
Alternator, starter motor, battery, ignition coils, sensors (crankshaft, camshaft, O2, MAP, etc.).
Body Electrical:
Lighting (headlights, taillights, interior), wipers, horn, power windows, power locks, mirrors, seats.
Climate Control:
HVAC system, air conditioning compressor, condenser, evaporator, blower motor, heater core, blend doors.
Safety Systems:
Airbag system, SRS components, seat belt pre-tensioners.
Chassis Electrical:
Instrument cluster, body control module (BCM), anti-theft system, remote keyless entry.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, coolant flushes, spark plug replacement, brake inspections.
Troubleshooting:
Diagnostic trouble code (DTC) interpretation, symptom-based troubleshooting guides.
Component Replacement:
Step-by-step removal and installation of all major mechanical and electrical components.
Major Repairs:
Engine overhauls, transmission rebuilds, suspension and brake system overhauls.
Body And Trim:
Body panel removal and installation, interior trim removal and installation, glass replacement.
Diagnostic Tools:
Information on using scan tools, multimeters, and specialized diagnostic equipment.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls.
Target Audience:
Professional automotive technicians and knowledgeable DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text allows for quick access to specific information.
Printability:
Printable pages for in-garage use.
Print Quality
Quality:
High-resolution scans of original factory documentation.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.7L V6 (EER)
Engine 1 Displacement:
2736 cc
Engine 1 Configuration:
SOHC V6
Engine 1 Power:
189 hp @ 5500 rpm
Engine 1 Torque:
190 lb-ft @ 3100 rpm
Optional Engine
Engine 2:
2.4L Inline-4 (ED3)
Engine 2 Displacement:
2429 cc
Engine 2 Configuration:
DOHC Inline-4
Engine 2 Power:
150 hp @ 5500 rpm
Engine 2 Torque:
160 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded (for 2.7L V6, 89 Octane recommended for optimal performance)
🔧 Transmission
Standard
Transmission Type Sedan Coupe:
4-speed Automatic (41TE)
Optional
Transmission Type Convertible:
4-speed Automatic (41TE) / 5-speed Manual (NVG-560 - less common, primarily for 2.4L)
Features
Automatic Transmission Features:
Selectable overdrive, torque converter lock-up clutch.
📐 Dimensions
Exterior
Wheelbase:
105.5 inches (2680 mm)
Length:
193.7 inches (4920 mm) (Coupe/Convertible), 193.7 inches (4920 mm) (Sedan)
Width:
71.5 inches (1816 mm)
Height:
55.5 inches (1410 mm) (Coupe/Convertible), 57.0 inches (1448 mm) (Sedan)
Cargo
Trunk Capacity:
Approx. 13.6 cu. ft. (Coupe/Sedan), Approx. 7.7 cu. ft. (Convertible with top up)
Weights
Curb Weight:
Approx. 3200-3500 lbs (depending on body style and engine)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (2004 Sebring Sedan)
NHTSA Front Impact Passenger:
4 Stars (2004 Sebring Sedan)
IIHS Front Offset:
Good (2004 Sebring Sedan)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on V6 models.
Passive Features
Airbags:
Driver and front passenger airbags. Side airbags were optional on Sedan and Coupe.
Seatbelts:
3-point seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional premium audio systems, and in-dash CD changer available.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Remote keyless entry system available.
Connectivity
Voice Recognition:
Not a standard feature for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first) under normal driving conditions; 3,000 miles for severe conditions.
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 30,000 miles or 2 years.
Spark Plug Replacement V6:
Every 100,000 miles (Double Platinum)
Spark Plug Replacement I4:
Every 60,000 miles (Platinum)
Transmission Fluid Change:
Every 30,000-60,000 miles (severe vs. normal driving) for automatic transmission.
Fluid Specifications
Engine Oil Type V6:
SAE 5W-30, API Certified, Meets Chrysler MS-6395.
Engine Oil Type I4:
SAE 5W-20, API Certified, Meets Chrysler MS-6395.
Coolant Type:
Chrysler/Mopar HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, or equivalent meeting MS-9769.
Transmission Fluid Type Automatic:
ATF+4 (MS-9602)
Power Steering Fluid:
Chrysler/Mopar Power Steering Fluid (MS-5901) or equivalent.
Brake Fluid:
DOT 3 brake fluid.
Known Issues
Automatic Transmission Slipping:
Some owners reported transmission slipping or harsh shifting, often related to fluid degradation or solenoid issues.
Power Window Motors:
Failure of power window motors, particularly on convertibles, due to weather exposure or wear.
Air Conditioning System:
Leaky AC lines or compressor failures can occur.
Dashboard Cracking:
Cracking or warping of the dashboard material due to sun exposure.
Suspension Clunks:
Worn suspension bushings or ball joints can lead to clunking noises.
📚 Vehicle History
Brand Heritage
Brand Origin:
Chrysler Corporation, an American automotive manufacturer with a long history of producing innovative vehicles.
Model Evolution
Third Generation Start:
2001
Third Generation End:
2006
2004 Update:
Minor cosmetic updates for 2004, including revised grille and wheel designs. Introduction of the sportier 'Tuning' package for coupe and convertible.
Production
Assembly Location:
Sterling Heights, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Category:
No specific major awards for the 2004 model year, but generally well-received for its styling and value proposition in the segment.
Ratings
Consumer Reports Ranking:
Variable; earlier models often rated average to below average for reliability, with improvements in later years.
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