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CITROEN C4 1.4i 16V 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C4 Year: 2004 Engine: 1.4i 16V Codes Engine Code Primary: KFU (ET3) Chassis Code Primary: B7 👋 Introduction Market Position Market Position: The...
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CITROEN C4 1.4i 16V 2004 Full Service Repair ManualCITROEN C4 1.4i 16V 2004 Full Service Repair ManualCITROEN C4 1.4i 16V 2004 Full Service Repair ManualCITROEN C4 1.4i 16V 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C4
Year:
2004
Engine:
1.4i 16V
Codes
Engine Code Primary:
KFU (ET3)
Chassis Code Primary:
B7
👋 Introduction
Market Position
Market Position:
The Citroën C4 (B7 generation) was positioned as a stylish and comfortable family hatchback, competing in the C-segment against rivals like the Volkswagen Golf, Ford Focus, and Renault Mégane. It offered a distinctive French design and a focus on ride comfort.
Competitive Analysis
Competitive Analysis:
The 1.4i 16V (ET3 engine) variant provided an accessible entry-level option focusing on fuel efficiency and lower running costs, appealing to budget-conscious buyers. Its rivals often offered similar engine sizes and performance profiles.
Key Features
Key Features:
Distinctive exterior styling, comfortable ride quality, spacious interior for its class, emphasis on safety features.
📋 Manual Details
Coverage Areas
Coverage:
Full Service and Repair
Page Count
Page Count:
Estimated 1500-2500 pages (typical for comprehensive manuals)
Manual Type
Manual Type:
Professional Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter, fuel lines, evaporative emission control
Ignition System:
Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensors
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, oxygen sensors
Transmission Manual:
Manual gearbox (e.g., BE4 series), clutch, shift mechanism, gearbox oil
Transmission Automatic:
N/A for this specific engine variant
Suspension:
Front suspension (McPherson struts), rear suspension (torsion beam or independent), shock absorbers, springs, control arms, bushings
Steering:
Power steering system (hydraulic or electric), steering rack, tie rods, steering column
Brakes:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake lines, ABS system, EBD, brake booster, master cylinder
Electrical System:
Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system, horn
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, glass, chassis components
HVAC:
Heating, ventilation, and air conditioning system, refrigerant circuits, blower motor, climate control unit
Body Electronics:
Central locking, power windows, mirrors, wipers, immobilizer, instrument cluster
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problems and solutions
Repair:
Step-by-step repair procedures for all major systems, component replacement, adjustments
Diagnostics:
On-board diagnostics (OBD-II) procedures, sensor testing, actuator testing
Rebuilds:
Engine, transmission, and other major component rebuild procedures
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications
Air Conditioning Service:
Diagnosis and repair of AC system, refrigerant recharge procedures, component replacement (compressor, condenser, evaporator)
Body Repair:
Panel repair and replacement, welding procedures, door and window fitting, bumper repair, alignment procedures
Lighting System Repair:
Headlight adjustment, bulb replacement, repair of wiring harnesses for lighting circuits
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment
Interior Component Replacement:
Removal and installation of dashboard, seats, door panels, center console
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic trees and electrical schematics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable - High resolution for clear reproduction
Zoom Capability:
Yes - Allows for detailed examination of diagrams and text
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe Acrobat Reader, WinZip/WinRAR
Operating System Compatibility:
All versions of Windows and macOS
⚙️ Engine Specifications
Primary Engine
Engine Name:
TU5JP4 (older variant) / ET3 (newer variant) - commonly referred to by its displacement
Engine Type:
Inline 4-cylinder, naturally aspirated petrol
Displacement:
1360 cc (1.4 Liters)
Bore X Stroke:
75.0 mm x 77.0 mm (typical for ET3)
Compression Ratio:
10.2:1 (typical for ET3)
Performance
Horsepower:
90 PS (66 kW) @ 5700 rpm (typical for ET3)
Torque:
133 Nm (98 lb-ft) @ 3250 rpm (typical for ET3)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Petrol (RON 95 recommended)
Valvetrain
Valvetrain Type:
DOHC (Double Overhead Camshaft), 16 valves
Emissions
Emissions Standard:
Euro 3/4 compliant (depending on specific market and build date)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (e.g., BE4 series)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (AL4 - typically paired with 1.6L engines, less common with 1.4L in this year)
Features
Clutch Type:
Hydraulic, single dry plate
Manual Gear Ratios:
Specific ratios available in the manual (e.g., 1st: ~3.45, 5th: ~0.85)
Transmission Fluid Type:
API GL-5, SAE 75W-80
Transmission Fluid Capacity:
Approx. 2.0 - 2.2 liters
📐 Dimensions
Exterior
Length:
Approx. 4200 mm
Width:
Approx. 1760 mm
Height:
Approx. 1460 mm
Wheelbase:
Approx. 2610 mm
Weights
Curb Weight:
Approx. 1200-1250 kg
Gross Vehicle Weight:
Approx. 1700-1750 kg
Cargo
Boot Capacity:
Approx. 320 - 340 liters (Hatchback)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for the C4 range, specifically tested in 2004)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Electronic Brakeforce Distribution
Emergency Brake Assist:
Standard
Esp:
Optional Electronic Stability Program (ESP)
Passive Features
Airbags:
Multiple airbags (front, side, curtain) depending on trim level
Seatbelts:
Three-point seatbelts with pre-tensioners and force limiters
Child Seat Anchors:
ISOFIX mounting points
💡 Technology Features
Infotainment
Infotainment System:
Basic CD player, radio with RDS. Higher trims might offer MP3 compatibility and an auxiliary input. Limited early connectivity options.
Driver Assistance
Driver Assistance Features:
Cruise control, speed limiter, parking sensors (optional on some trims).
Connectivity
Connectivity Features:
Limited in 2004; typically Bluetooth hands-free was an optional upgrade on higher trims, or not available at all.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 20,000 km or 12 months, whichever comes first
Air Filter Replacement:
Every 40,000 km or 24 months
Spark Plug Replacement:
Every 60,000 km (if standard plugs) or 80,000-100,000 km (if long-life)
Timing Belt Replacement:
Every 120,000 km or 8 years
Fluid Specifications
Engine Oil Specification:
ACEA A3/B4 or C2, API SL/SM, SAE 5W-30 or 0W-30 (low SAPS oil recommended for diesel, but for petrol 5W-30 is common)
Engine Oil Capacity:
Approx. 3.5 - 3.7 liters
Coolant Specification:
PSA S71 700, Antifreeze/Coolant (e.g., blue/purple type, typically ethylene glycol based with organic additives - OAT)
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
ES-M2C195-A (typically a proprietary mineral-based fluid or a Dexron III compatible fluid)
Known Issues
Known Issues Common:
Coil pack failures, minor electrical gremlins, suspension component wear (bushings, drop links), early catalytic converter issues, clutch slave cylinder leaks (manual gearbox), occasional issues with electronic throttle body.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Citroën has a long history of innovation in automotive design and engineering, particularly known for pioneering hydropneumatic suspension and avant-garde styling.
Model Evolution
Model Evolution:
The first-generation Citroën C4 (B7) replaced the Citroën Xsara. It was designed to be a more modern and stylish offering, with a focus on comfort and a unique interior design, including a fixed-hub steering wheel.
Production
Production Period:
2004 - 2010 (First Generation)
Assembly Location:
Mulhouse, France; Ryton, United Kingdom (initially)
🏆 Awards & Recognition
Recognitions
Euro Ncap Recognition:
Achieved a 5-star safety rating from Euro NCAP in 2004, indicating excellent occupant protection.
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