Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter, fuel lines, evaporative emission control
Ignition System:
Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensors
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, oxygen sensors
Transmission Manual:
Manual gearbox (e.g., BE4 series), clutch, shift mechanism, gearbox oil
Transmission Automatic:
N/A for this specific engine variant
Suspension:
Front suspension (McPherson struts), rear suspension (torsion beam or independent), shock absorbers, springs, control arms, bushings
Steering:
Power steering system (hydraulic or electric), steering rack, tie rods, steering column
Brakes:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake lines, ABS system, EBD, brake booster, master cylinder
Electrical System:
Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system, horn
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, glass, chassis components
HVAC:
Heating, ventilation, and air conditioning system, refrigerant circuits, blower motor, climate control unit
Body Electronics:
Central locking, power windows, mirrors, wipers, immobilizer, instrument cluster
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problems and solutions
Repair:
Step-by-step repair procedures for all major systems, component replacement, adjustments
Diagnostics:
On-board diagnostics (OBD-II) procedures, sensor testing, actuator testing
Rebuilds:
Engine, transmission, and other major component rebuild procedures
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications
Air Conditioning Service:
Diagnosis and repair of AC system, refrigerant recharge procedures, component replacement (compressor, condenser, evaporator)
Body Repair:
Panel repair and replacement, welding procedures, door and window fitting, bumper repair, alignment procedures
Lighting System Repair:
Headlight adjustment, bulb replacement, repair of wiring harnesses for lighting circuits
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment
Interior Component Replacement:
Removal and installation of dashboard, seats, door panels, center console
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic trees and electrical schematics.
Oil Change Interval:
Every 20,000 km or 12 months, whichever comes first
Air Filter Replacement:
Every 40,000 km or 24 months
Spark Plug Replacement:
Every 60,000 km (if standard plugs) or 80,000-100,000 km (if long-life)
Timing Belt Replacement:
Every 120,000 km or 8 years
Engine Oil Specification:
ACEA A3/B4 or C2, API SL/SM, SAE 5W-30 or 0W-30 (low SAPS oil recommended for diesel, but for petrol 5W-30 is common)
Engine Oil Capacity:
Approx. 3.5 - 3.7 liters
Coolant Specification:
PSA S71 700, Antifreeze/Coolant (e.g., blue/purple type, typically ethylene glycol based with organic additives - OAT)
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
ES-M2C195-A (typically a proprietary mineral-based fluid or a Dexron III compatible fluid)
Known Issues Common:
Coil pack failures, minor electrical gremlins, suspension component wear (bushings, drop links), early catalytic converter issues, clutch slave cylinder leaks (manual gearbox), occasional issues with electronic throttle body.