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CITROEN C5 2.0 16V HPi 2004 Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Citroën Model: C5 Year: 2004 Engine: 2.0 16V HPi Codes Engine Code Prefix: EW10D 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops,...
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CITROEN C5 2.0 16V HPi 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C5
Year:
2004
Engine:
2.0 16V HPi
Codes
Engine Code Prefix:
EW10D
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, Citroën owners seeking detailed technical information.
Competitive Analysis
Value Proposition:
Provides dealership-level repair information at a fraction of the cost, enabling significant cost savings on maintenance and repairs.
Key Features
Content Authenticity:
Exact same information used by dealership technicians.
Ease Of Use:
Step-by-step instructions, clear diagrams and illustrations simplify complex procedures.
Flexibility:
Printable pages allow users to take only necessary information to the workshop, reducing wear on the digital file.
📋 Manual Details
Coverage Areas
Documentation Scope:
Complete Service and Repair
Page Count
Estimated Pages:
Extensive (specific count not provided but described as 'complete')
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel system (HPi direct injection)
Engine Management:
Engine control unit (ECU) diagnostics, sensor data, ignition system, fuel injection control, emission control systems
Transmission:
Manual transmission (details likely included, specific type not specified in product info)
Chassis:
Suspension (including Hydractive III+), steering, brakes (hydraulic and ABS/ESP systems)
Electrical:
Wiring schematics, battery, charging system, starting system, lighting, instrumentation, body electronics, multiplexed systems (CAN bus)
Body And Interior:
Body panels, doors, windows, seats, interior trim, HVAC system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid level checks, inspections
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnosis
Repair:
Component removal, installation, adjustment, overhaul, rebuilding procedures
Wiring Schematics:
Complete electrical system diagrams with component identification
Technical Depth
Depth:
Comprehensive (from basic maintenance to in-depth mechanical and electrical repairs)
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable, High Resolution Images and Diagrams
Binding Type
Binding:
Digital (PDF)
Paper Type
Digital Media:
Downloadable File
Searchability
Text Search:
Searchable Content (typical for PDF manuals)
Zoom Capability
Zoom:
Yes (Zoom in/out for detail)
Software Requirements
Reader:
Adobe PDF Reader
Extraction:
WinZip (or equivalent unarchiving software)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-4
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Valvetrain:
DOHC, 16 Valves (4 valves per cylinder)
Fuel Delivery:
Direct Injection (HPi - High Pressure Injection)
Compression Ratio:
11.0:1 (typical for this engine family)
Performance
Horsepower:
138 PS (136 bhp / 101 kW) @ 6000 rpm
Torque:
192 Nm (142 lb-ft) @ 4000 rpm
Fuel System
Fuel Type:
Unleaded Petrol (Octane rating typically 95 RON)
Lubrication
Oil Capacity:
Approx. 4.5 Liters (with filter change)
Cooling
Coolant Capacity:
Approx. 7.5 Liters
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
Not specified in product info for this engine/year, but automatic transmissions were available on other C5 models.
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Fluid
Manual Transmission Fluid Type:
API GL-4, SAE 75W-80 (Specific Citroën part number likely detailed in manual)
📐 Dimensions
Exterior
Length:
4607 mm
Width:
1774 mm
Height:
1482 mm
Weights
Curb Weight:
Approx. 1450 kg (Varies by trim and options)
🛡️ Safety Features
Ratings
Euro Ncap:
4 Stars (for the original C5 model, 2001-2007)
Active Features
Braking System:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Brake Assist (BA)
Stability Control:
Electronic Stability Program (ESP) often standard or optional
Passive Features
Airbags:
Multiple airbags (front, side, curtain) depending on trim level
Seatbelts:
Pre-tensioning and force-limiting front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory radio/CD player with steering wheel controls and speaker system.
Navigation:
Optional factory satellite navigation system (RT2 or similar).
Driver Assistance
Parking Sensors:
Optional rear parking sensors.
Connectivity
Multiplexing:
Utilizes multiplexed electrical systems (CAN bus) for communication between various ECUs, detailed in wiring diagrams.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 12,500 miles or 1 year, whichever comes first (refer to manual for precise specification).
Spark Plug Replacement:
Typically around 60,000 miles for iridium-tipped plugs (refer to manual for exact interval and type).
Timing Belt Replacement:
Typically around 75,000 miles or 5 years for the 2.0 HDi, though the HPi is a petrol engine and may use a timing chain (manual to confirm).
Fluid Specifications
Engine Oil Specification:
Fully Synthetic, API SN/SP, ACEA C3 or C5, SAE 0W-30 or 5W-30 (e.g., Total Quartz Ineo ECS 5W-30 - manual will specify exact OEM recommendation).
Brake Fluid Type:
DOT 4 (refer to manual for specific brand/spec).
Coolant Type:
OAT (Organic Acid Technology) Antifreeze/Coolant, long-life, typically blue or purple (e.g., Citroën/Peugeot Coolant LPS or equivalent).
Known Issues
Common Problems:
Hydropneumatic suspension sphere issues (loss of pressure, leaks), electronic accessory failures (window regulators, central locking), ignition coil failures, exhaust gas recirculation (EGR) valve issues (on diesel variants, less common on HPi), starter motor issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Citroën, a French automobile manufacturer renowned for its innovation in suspension and comfort.
Model Evolution
Generation:
First Generation Citroën C5 (2001-2008). This manual covers the facelifted version which debuted in 2004.
Key Innovations:
Hydractive III+ suspension system offering adjustable ride height and damping for exceptional ride comfort.
🏆 Awards & Recognition
Recognitions
Safety Awards:
4-star Euro NCAP rating (for the model range).
Ratings
Comfort Ratings:
Consistently praised for ride comfort due to its advanced hydropneumatic suspension.
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