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CITROEN C5 2.0i 16V 2004 Workshop Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Citroën Model: C5 Year: 2004 Engine: 2.0i 16V Generation First Generation Code: Phase I (X4) 👋 Introduction Market Position Target Audience: Professional technicians, experienced DIY...
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CITROEN C5 2.0i 16V 2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C5
Year:
2004
Engine:
2.0i 16V
Generation
First Generation Code:
Phase I (X4)
👋 Introduction
Market Position
Target Audience:
Professional technicians, experienced DIY mechanics, and vehicle owners seeking in-depth maintenance and repair knowledge.
Competitive Analysis
Value Proposition:
Provides factory-level repair information for immediate download, enabling cost-effective repairs and maintenance, unlike dealership-only access.
Key Features
Instructional Style:
Step-by-step instructions, detailed exploded pictures, and diagrams to guide users through procedures accurately and efficiently.
Availability:
Instant download, no shipping, no waiting, allowing immediate commencement of repair tasks.
Manual Advantage
Diy Empowerment:
Empowers owners to make informed decisions about repairs and maintenance, bridging the knowledge gap between factory technicians and owners.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service and Repair Manual
Page Count
Estimated Page Count:
Hundreds of Pages (Exact count not specified, but implies comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine diagnostics, disassembly, assembly, overhaul, tuning, cooling system, lubrication system, fuel system, emission control system, engine management system.
Transmission:
Manual and Automatic transmission diagnostics, disassembly, assembly, repair, fluid specifications, gear shift mechanisms.
Chassis And Suspension:
Front and rear suspension systems, steering system, wheel alignment, shock absorbers, springs, control arms, hydraulic suspension system (if applicable to this variant).
Brakes:
Brake system diagnostics, hydraulic system, disc brakes, drum brakes (if applicable), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, caliper and pad replacement.
Electrical System:
Battery, charging system (alternator, starter), ignition system, lighting system, wiring diagrams, fuse box layouts, body control module (BCM), comfort systems.
Bodywork And Interior:
Body panel removal and installation, interior trim, seating, HVAC (Heating, Ventilation, and Air Conditioning) system, door mechanisms, glass, body repair procedures.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Diagnostic flowcharts, common fault finding, symptom-based troubleshooting for engine, transmission, electrical, and other systems.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Diagnostics:
On-Board Diagnostics (OBD-II) procedures, diagnostic trouble codes (DTCs), using scan tools, system checks.
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable (allows printing of entire manual or specific pages)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Zoom Capabilities
Zoom In Out:
Yes
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if zipped)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
EW10J4 (likely, common for 2.0i 16V in this era)
Configuration:
Inline 4-cylinder
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.2 mm (estimated for EW10J4)
Valve Train:
DOHC (Dual Overhead Camshaft), 4 valves per cylinder (16 valves total)
Performance
Horsepower:
Approximately 136-138 PS (134-136 bhp) at around 6000 rpm (estimated for EW10J4)
Torque:
Approximately 192 Nm (142 lb-ft) at around 4100 rpm (estimated for EW10J4)
Fuel System
Induction:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
Emission Standard:
Euro 3 / Euro 4 (depending on market)
🔧 Transmission
Standard
Type:
Likely a 5-speed Manual Transmission (e.g., BE4 family)
Optional
Type:
4-speed Automatic Transmission (e.g., AL4 'Proactive')
Features
Manual Gear Ratios:
Specific ratios are detailed within the manual.
Automatic Features:
Adaptive shift control, sequential manual mode ('Proactive' system).
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 grade and viscosity (e.g., 75W-80, 75W-90).
Automatic Transmission Fluid:
CITROËN/PEUGEOT ATF LT 71141 or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 4,745 mm (186.8 in)
Width:
Approx. 1,773 mm (69.8 in)
Height:
Approx. 1,474 mm (58.0 in) (Sedan)
Wheelbase:
Approx. 2,717 mm (107.0 in)
Weights
Curb Weight:
Approx. 1400-1500 kg (3086-3307 lbs) depending on transmission and equipment.
🛡️ Safety Features
Ratings
Euroncap Rating:
5 Stars (for the first generation C5, including 2004 model year)
Active Features
ABS:
Standard
Ebd:
Standard (Electronic Brakeforce Distribution)
Esp:
Optional or Standard depending on trim level (Electronic Stability Program)
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (depending on trim).
Seatbelts:
Pre-tensioned seatbelts with force limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with steering wheel controls, optional navigation system.
Driver Assistance
Cruise Control:
Available as an option or standard on higher trims.
Parking Sensors:
Rear parking sensors may be available on certain trims.
Connectivity
Handsfree:
Optional Bluetooth hands-free system may be present on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 - 20,000 km (9,000 - 12,000 miles) or 1 year, whichever comes first, depending on driving conditions and oil used.
Timing Belt Replacement:
Refer to manual for specific interval (typically 90,000 - 120,000 km or 5-6 years for the EW10J4).
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific API SN/CF or ACEA A3/B4 specification and viscosity grade (e.g., 5W-30, 5W-40).
Coolant Specification:
Long-life antifreeze coolant, typically PSA Group specification B71 5110 or equivalent (e.g., purple or blue colored).
Brake Fluid Specification:
DOT 4 (or DOT 4 LV for vehicles with ESP).
Known Issues
Suspension:
Potential wear in Hydractive suspension components (spheres, accumulators, pumps) if equipped; standard suspension bushes and ball joints can also wear.
Electrical:
Issues with BSI (Body Side Interface) module, window regulators, central locking actuators, and sensor failures (e.g., crank/cam sensors) can occur.
Engine:
Oil leaks from gasket seals, thermostat housing leaks, occasional ignition coil failures. Timing belt maintenance is critical.
HVAC:
AC system leaks, blower motor resistor failures, and dashboard control unit issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Citroën, a French automotive manufacturer known for innovative designs and comfort-oriented vehicles.
Model Evolution
First Generation:
The C5 replaced the Citroën Xantia and XM, aiming to combine executive car comfort with a spacious design. Introduced in 2000.
2004 Update:
The 2004 model year falls within the 'Phase I' of the first generation. A significant facelift ('Phase II') occurred in 2004, introducing updated styling and features.
Production
Manufacturing Plant:
Rennes-la-Janais, France.
🏆 Awards & Recognition
Recognitions
Safety Award:
5-star Euro NCAP rating highlights significant safety achievements.
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