🏷️ Basic Information

Make:

Citroën

Model:

C8

Year:

2004

Engine:

2.0 HDi (DW10 BTED)

Generation Code:

First Generation (Type K)

Chassis Code:

K

👋 Introduction

Positioning:

The Citroën C8 was a large MPV (Multi-Purpose Vehicle) designed to compete in the family-oriented segment, offering practicality, comfort, and versatile seating arrangements. It was a rebadged version of the SEAT Alhambra and Volkswagen Sharan, part of a joint venture with PSA Peugeot Citroën and Volkswagen Group.

Target Audience:

Families and individuals requiring a spacious and practical vehicle for transporting multiple passengers and cargo.

Competitors:

Key competitors included the Ford Galaxy, Renault Espace, Chrysler Voyager, and other large MPVs of its era. The C8 aimed to differentiate through Citroën's characteristic comfort-oriented ride and distinctive styling.

Features:

Spacious interior, flexible seating configurations (up to 7 seats), sliding rear doors for easy access, and a focus on passenger comfort. The 2.0 HDi diesel engine provided a balance of performance and fuel economy.

📋 Manual Details

Covered Models:

All Citroën C8 2.0 HDi 2004 models, engines, trims, and transmissions.

Estimated Pages:

Detailed page count not specified, but described as 'complete' and covering 'every single detail'.

Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Systems:

General Information, Periodic Maintenance, Engine, Fuel System & Throttle Body, Cooling & Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information, Wiring Diagrams.

Specific Systems:

Engine mechanicals (cylinder head, block, pistons, crankshaft), fuel system (injectors, high-pressure pump, common rail), lubrication system (oil pump, oil filter, oil cooler), cooling system (radiator, water pump, thermostat, fan), exhaust system (catalytic converter, DPF if applicable), intake system (turbocharger, intercooler), transmission (gearbox components, clutch, torque converter for automatic), braking system (discs, pads, ABS unit, hydraulic lines), steering system (power steering pump, rack and pinion), suspension (front struts, rear axle, shock absorbers), electrical system (battery, alternator, starter motor, lighting, ECUs), body and chassis (structural components, doors, sliding doors, interior trim, seats), climate control, safety systems (airbags).

Procedures:

Step-by-step instructions for complete disassembly, repair, maintenance, and troubleshooting.

Repair Procedures:

Engine removal/installation, cylinder head gasket replacement, piston and connecting rod repair, fuel injector removal and testing, turbocharger replacement, gearbox overhaul (manual and automatic), brake caliper and disc replacement, suspension component replacement, power steering system repair, starter and alternator testing/replacement, body panel alignment and repair, interior component disassembly and reassembly, climate control system troubleshooting and repair.

Depth:

Comprehensive, covering everything from basic maintenance to advanced diagnostics and full rebuilds, suitable for both DIYers and professional mechanics.

Diagnostic Procedures:

Includes diagnostic trouble codes (DTCs) for various systems, live data stream interpretation, component testing procedures, and troubleshooting flowcharts for common faults.

📊 Manual Specifications

File Type:

PDF

Searchability:

PDF format allows for text searching, facilitating quick access to specific information.

Printability:

Printable without restriction.

Diagram Quality:

High-quality diagrams and exploded views are described, crucial for accurate repairs.

Binding:

Digital Download (PDF)

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Engine Code:

DW10 BTED

Engine Type:

Inline-4 Cylinder Turbocharged Diesel

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

17.3:1

Power Output:

110 PS (81 kW; 109 hp) @ 4000 rpm (approximate, may vary slightly)

Torque Output:

215 Nm (159 lb-ft) @ 1750 rpm (approximate, may vary slightly)

Fuel Delivery:

High-pressure fuel pump driven by the engine, feeding a common rail, with solenoid-controlled injectors.

Emissions Standard:

Euro 3

Fuel Type:

Diesel

Injection System:

Common Rail Direct Injection (CRDi) with Bosch EDC 15C4 ECU (typical)

Turbocharger:

Variable Geometry Turbocharger (VGT) with Intercooler

🔧 Transmission

Transmission Type:

5-speed Manual

Transmission Type:

4-speed Automatic (AL4 / DP0, typically)

Clutch:

Hydraulically operated single dry plate clutch (for manual transmission)

📐 Dimensions

Length:

4731 mm (approx.)

Width:

1950 mm (approx., including mirrors)

Height:

1768 mm (approx.)

Wheelbase:

2842 mm (approx.)

Curb Weight:

1820 kg (approx., depending on configuration)

Luggage Capacity:

Variable, depending on seating configuration (e.g., ~300-800 liters with rear seats in place).

🛡️ Safety Features

Euro Ncap Rating:

4 Stars (for the C8/807/Ulysse/Phedra platform)

Active Safety:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA), Traction Control System (TCS) (may be optional depending on trim).

Passive Safety:

Multiple Airbags (front, side, curtain), ISOFIX child seat anchor points, Anti-whiplash front head restraints.

💡 Technology Features

Infotainment System:

Basic radio/CD player, optional satellite navigation (early systems), climate control.

Driver Aids:

Cruise control (optional), parking sensors (optional on later models).

Connectivity Features:

Limited for the era; typically Bluetooth hands-free phone system (optional), auxiliary input for audio.

🔧 Maintenance

Oil Change Interval:

Typically 20,000 km (12,500 miles) or 1 year, whichever comes first (refer to manual for exact specification).

Timing Belt Interval:

Usually 120,000 km (75,000 miles) or 5 years (critical item for the DW10 engine, check manual for exact specification).

Air Filter Replacement:

Every 40,000 km (25,000 miles) or as needed based on driving conditions.

Fuel Filter Replacement:

Every 60,000 km (37,500 miles) or 2 years for diesel engines.

Engine Oil Type:

ACEA A3/B4 or ACEA C2/C3 specification, SAE 5W-30 or 5W-40 (synthetic). Refer to manual for specific PSA approval (e.g., B71 2294 or B71 2290).

Coolant Type:

Antifreeze coolant with extended life, typically a PSA standard coolant (e.g., PSA S71-0164), a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4

Transmission Fluid Manual:

API GL-4 or GL-5, SAE 75W-80 (e.g., PSA B71 2315 standard).

Transmission Fluid Automatic:

LF Spec or LT 71141 (for AL4/DP0 transmission).

Power Steering Fluid:

ATF (Automatic Transmission Fluid) or specific power steering fluid meeting PSA standards.

Common Problems:

Timing belt failure if not replaced on schedule, potential issues with the diesel particulate filter (DPF) if fitted (less common on early HDi models), electronic accessory failures (window regulators, central locking), exhaust gas recirculation (EGR) valve issues, clutch wear, and occasional electrical gremlins.

Specific Engine Concerns:

DW10 HDi engines can be sensitive to fuel quality and maintenance. Injector seals and glow plug issues can also arise with age and mileage. The timing belt is a critical maintenance item; failure can lead to catastrophic engine damage.

📚 Vehicle History

Citroen Heritage:

Citroën, a French automotive manufacturer, has a long history of innovation and producing comfortable, distinctive vehicles. The C8 represents their foray into the large MPV segment, building on their reputation for comfortable family transport.

Model Lineage:

The C8 is part of the 'Eurovan' project, a collaboration between PSA Peugeot Citroën (Peugeot 807, Citroën C8) and Fiat (Lancia Phedra), later joined by Ford (Galaxy) and SEAT (Alhambra) for updated versions. This platform was designed to offer flexibility and cost-sharing across multiple brands.

Production Location:

Sevel Sud plant in Hordain, France.

Production Years:

2002-2014

🏆 Awards & Recognition

Industry Awards:

As part of the 'Eurovan' platform, it shared in the general reception of the shared design. Individual awards for the C8 itself are not widely publicized, but the platform was recognized for its practicality and family suitability.