2004 Dodge Durango Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Durango Year: 2004 Codes Platform: DN (second generation) 👋 Introduction Market Position Segment: Mid-size SUV Key Competitors: Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner,...

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类型: Truck

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标签: 2004 Cars Dodge Durango Truck

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Durango

Year:

Codes

Platform:

DN (second generation)

👋 Introduction

Market Position

Segment:

Mid-size SUV

Key Competitors:

Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Nissan Pathfinder

Key Features

Platform Sharing:

Shares platform with the Dodge Ram pickup truck (second generation).

Powertrain Options:

Offered with a choice of potent V8 engines, including the HEMI.

Body Styles:

Available as a 4-door SUV, typically with three rows of seating.

📋 Manual Details

Coverage Areas

General Coverage:

Complete service and repair for 2004 Dodge Durango

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital PDF (Searchable)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (4.7L V8, 5.7L HEMI V8), Transmission (45RFE/545RFE Automatic), Drivetrain (RWD, AWD)

Chassis:

Suspension (Independent Front, Multi-Link Rear), Steering, Brakes (ABS, Front Disc, Rear Disc)

Electrical:

Wiring Diagrams, Powertrain Control Module (PCM), Body Control Module (BCM), Ignition System, Lighting, Accessories, Diagnostics

Body:

Exterior Body Panels, Interior Trim, HVAC System, Seats, Doors, Glass

Procedures Included

Maintenance:

Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Service, Belt Inspection and Replacement

Diagnostics:

Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, component testing

Repair:

Engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical component repair

Special Tools:

Identification and usage of special tools for specific repair procedures

Technical Depth

Depth:

Comprehensive: From basic fluid changes to complete engine and transmission overhauls, including electrical system diagnostics and repair.

📊 Manual Specifications

File Format

File Type:

Print Quality

Quality:

High-resolution scans of original factory documents, ensuring clarity of diagrams and text.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

Searchability

Text Search:

Fully searchable text allows for quick access to specific information.

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

EHB (4.7L Magnum V8)

Displacement 1:

4.7 Liters (287 cubic inches)

Configuration 1:

Horsepower 1:

230 hp @ 4500 rpm (approx.)

Torque 1:

300 lb-ft @ 3200 rpm (approx.)

Fuel System 1:

Sequential Electronic Fuel Injection (SEFI)

Optional Engine

Engine Code 2:

EVM (5.7L HEMI V8)

Displacement 2:

5.7 Liters (345 cubic inches)

Configuration 2:

Horsepower 2:

345 hp @ 5000 rpm (approx.)

Torque 2:

375 lb-ft @ 4000 rpm (approx.)

Fuel System 2:

Sequential Electronic Fuel Injection (SEFI)

General

Engine Management:

Chrysler's NGC (Next Generation Controller) Powertrain Control Module (PCM)

🔧 Transmission

Standard

Transmission Type:

45RFE / 545RFE Automatic Transmission

Gear Ratios 45Rfe:

1st: 3.00, 2nd: 1.67, 3rd: 1.00, 4th: 0.75, Reverse: 2.20

Gear Ratios 545Rfe:

1st: 3.75, 2nd: 2.27, 3rd: 1.51, 4th: 1.00, 5th: 0.84, Reverse: 3.00 (Note: 545RFE is a 5-speed)

Features

Control Type:

Electronically controlled with overdrive

Fluid Specification

Fluid Type:

ATF+4 (Automatic Transmission Fluid, Type 9602)

Capacity

Fluid Capacity:

Approximately 10.9 liters (11.5 US quarts) for initial fill.

📐 Dimensions

Exterior

Wheelbase:

119.8 inches (3043 mm)

Length:

193.4 inches (4912 mm)

Width:

77.1 inches (1958 mm)

Height:

72.5 inches (1841 mm)

Weights

Curb Weight Min:

4,749 lbs (2154 kg) (4.7L V8 RWD)

Gross Vehicle Weight Rating Max:

6,500 lbs (2948 kg)

Cargo

Cargo Volume Behind 1St Row:

87.5 cubic feet (2.48 m³)

Cargo Volume Behind 2Nd Row:

41.9 cubic feet (1.19 m³)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4/5 stars (for equipped models)

IIHS Small Overlap Front:

Not Recommended (based on similar era models)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Stability Control:

Optional Electronic Stability Program (ESP)

Passive Features

Airbags:

Frontal airbags for driver and passenger, optional side curtain airbags.

Seat Belts:

Three-point seat belts in all seating positions.

💡 Technology Features

Infotainment

Audio System:

Available premium audio systems (e.g., Boston Acoustics), CD player, AM/FM radio.

Navigation:

Optional GPS navigation system available on higher trim levels.

Driver Assistance

Parking Assist:

Optional rear parking assist sensors.

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack.

Comfort Features

Seating:

Available leather-trimmed seats, heated front seats, power adjustable driver's seat.

Climate Control:

Manual or dual-zone automatic climate control.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 to 7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for specifics).

Engine Air Filter Replacement:

Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).

Spark Plug Replacement:

4.7L V8: Every 100,000 miles. 5.7L HEMI V8: Every 100,000 miles (using specific HEMI spark plugs).

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic or Conventional (check owner's manual for specific viscosity and API service classification).

Engine Oil Capacity:

4.7L: 6.0 Quarts (5.7 Liters). 5.7L HEMI: 7.0 Quarts (6.6 Liters).

Coolant Type:

Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, or equivalent meeting Chrysler MS-9769 specification.

Brake Fluid Type:

DOT 3

Known Issues

Common Issue 1:

Cooling system leaks (radiator, water pump, heater core) due to aging components.

Common Issue 2:

Power steering pump leaks or noise.

Common Issue 3:

ABS sensor failures leading to ABS warning lights.

Common Issue 4:

Hesitation or misfires on the 5.7L HEMI, potentially related to MDS (Multi-Displacement System) or valve spring issues.

Common Issue 5:

Interior trim rattles or squeaks common in large SUVs.

📚 Vehicle History

Brand Heritage

Brand Focus:

Dodge has a long history of producing trucks, SUVs, and performance vehicles.

Model Evolution

Generation Start:

First generation introduced in 1998.

Generation Second:

Second generation (DN) launched for the 2004 model year, featuring a significant redesign.

Key Design Changes 2004:

New styling, updated interior, introduction of the HEMI V8 option, improved chassis.

Production

Manufacturing Location:

Saltillo, Coahuila, Mexico

🏆 Awards & Recognition

Recognitions

Segment Awards:

While specific awards for the 2004 model are less common, the Durango was a strong contender in the family SUV market during its tenure, often praised for its towing capacity and available HEMI engine.

Ratings

Consumer Ratings:

Mixed to positive consumer reviews, with praise for performance and utility, but occasional critiques on fuel economy and reliability in certain areas.