Dodge Neon 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2004 Codes Chassis Code: PT 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, enthusiasts Competitive Analysis Advantage: Actual...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

DIY mechanics, independent repair shops, enthusiasts

Competitive Analysis

Advantage:

Actual factory manual content, superior to aftermarket guides, printable on demand.

Key Features

Illustrations:

Includes photos, exploded views, and diagrams

Cost Savings:

Enables DIY repairs, reducing dealership labor costs

Accessibility:

Downloadable, always available, backup capability

📋 Manual Details

Coverage Areas

All Systems:

Engine Mechanical:

Engine Performance:

Fuel System:

Ignition System:

Exhaust System:

Cooling System:

Lubrication System:

Transmission Mechanical:

Automatic Transmission Control:

Clutch System:

Drivetrain:

Suspension System:

Steering System:

Brake System:

Anti Lock Braking System ABS:

Wheels And Tires:

Body Structure:

Exterior Trim:

Interior Trim:

Doors And Windows:

Seating Systems:

Lighting System:

Instrumentation:

Wiper And Washer System:

Heating Ventilation Air Conditioning HVAC:

Restraint Systems Airbags:

Battery Charging System:

Starter System:

Engine Control Module ECM:

Powertrain Control Module PCM:

Body Control Module Bcm:

Multiplex Communication:

Audio System:

Anti Theft System:

Diagnostics And Troubleshooting:

Wiring Diagrams:

Schematics:

Emissions Control:

Specifications And Tolerances:

Torque Specifications:

Fluid Capacities And Types:

Maintenance Procedures:

Repair Procedures:

Component Overhaul:

Troubleshooting Charts:

Page Count

Estimated Pages:

Substantial (typical factory manuals are 1000+ pages)

Manual Type

Type:

Factory Service Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain

Chassis:

Suspension, Steering, Brakes, Wheels, Tires

Electrical:

Ignition, Starting, Charging, ECM, PCM, BCM, Lighting, Audio, Security

Body:

Body Structure, Exterior Trim, Interior Trim, Doors, Windows, HVAC

Procedures Included

Routine Maintenance:

Preventative Maintenance:

Component Diagnostics:

Troubleshooting Fault Codes:

Mechanical Repairs:

Electrical Repairs:

Assembly Disassembly:

Component Rebuilding:

Technical Depth

Depth:

Comprehensive (from basic maintenance to advanced diagnostics and overhaul)

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text content

Print Quality

Quality:

High-resolution images, diagrams, and text

Printability:

Printable on demand

Binding Type

Type:

Digital Download (no physical binding)

Paper Type

Type:

N/A (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

420A (2.0L SOHC I4), EAS (2.0L DOHC I4 - SRT-4)

Displacement:

1996 cc (2.0 Liters)

Horsepower Sohc:

132 hp @ 5800 rpm

Torque Sohc:

130 lb-ft @ 4500 rpm

Horsepower DOHc Srt4:

200 hp @ 5600 rpm

Torque DOHc Srt4:

205 lb-ft @ 3200 rpm

Performance

Compression Ratio Sohc:

9.5:1

Bore X Stroke Sohc:

87.5 mm x 83.0 mm

Fuel System

Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Fuel Type:

87 Octane (minimum)

Ignition Type:

Distributorless Ignition System (DIS)

🔧 Transmission

Standard

Type Standard Trims:

5-Speed Manual Transmission (Getrag G355 / T350)

Optional

Type Optional Trims:

4-Speed Automatic Transmission (Chrysler A555 / 41TE)

Type Srt4:

6-Speed Manual Transmission (Getrag DMT320)

Features

Clutch Type:

Dry Single Plate (Manual)

Transmission Fluid Manual:

API GL-4, SAE 75W-90 (Recommended)

Transmission Fluid Automatic:

Mopar ATF+4 (MS-9602)

📐 Dimensions

Exterior

Wheelbase:

104.1 inches (2644 mm)

Length:

174.4 inches (4430 mm)

Width:

67.4 inches (1712 mm)

Height:

55.1 inches (1400 mm)

Interior

Front Headroom:

39.4 inches (1001 mm)

Rear Headroom:

37.5 inches (953 mm)

Front Legroom:

41.5 inches (1054 mm)

Rear Legroom:

33.7 inches (856 mm)

Cargo

Trunk Volume:

13.0 cubic feet (368 Liters)

Weights

Curb Weight Sedan Manual:

2750 lbs (1247 kg)

Curb Weight Srt4:

2905 lbs (1318 kg)

Wheel Bolt Pattern:

5 x 100 mm

Tire Size Standard:

185/70R14

Tire Size Sport:

205/50R16

Tire Size Srt4:

205/50R17

🛡️ Safety Features

Ratings

NHTSA Driver Frontal Impact 2004:

4 Stars

NHTSA Passenger Frontal Impact 2004:

4 Stars

IIHS Frontal Offset 2004:

Acceptable (Good for 2001-2003, minor changes for 2004)

Active Features

Available on most trims, standard on SRT-4

Passive Features

Airbags Front:

Standard Dual Frontal Airbags

Airbags Side:

Optional Front Side Airbags

Seatbelts:

3-point front and rear seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio system

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Power Windows Locks:

Optional on lower trims, standard on higher trims

Keyless Entry:

Optional

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles or 6 months (whichever comes first)

Engine Coolant Flush:

Every 30,000 miles or 2 years

Transmission Fluid Change Automatic:

Every 45,000 - 60,000 miles

Transmission Fluid Change Manual:

Inspect every 30,000 miles, change as needed (typically 60,000-100,000 miles)

Spark Plugs Replacement:

Every 100,000 miles (Platinum)

Timing Belt Replacement:

Every 105,000 miles or 7 years (CRITICAL for 420A engine - interference engine)

Fluid Specifications

Engine Oil:

API SN or ILSAC GF-5, SAE 5W-30

Coolant:

Chrysler OAT (Organic Additive Technology) HOAT (Hybrid Organic Additive Technology) - Mopar Antifreeze/Coolant, 50/50 mix with distilled water

Brake Fluid:

DOT 3

Power Steering Fluid:

Chrysler MS-5916 (ATF+3 or equivalent)

Known Issues

Engine Mounts:

Can degrade and cause vibrations

Rear Struts Mounts:

Common failure point, can cause clunking noises

Headliner Sagging:

Common on older vehicles due to adhesive failure

Ac Evaporator Leaks:

Can lead to refrigerant loss and poor cooling

Oil Cooler Lines Leaks:

On automatic transmission models

Timing Belt Tensioner:

Failure can lead to belt damage or misalignment

Wheel Bearings:

Can wear out prematurely

Exhaust Manifold Cracks:

Common on some engine variants

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation (later DaimlerChrysler)

Model Evolution

Generation:

Second Generation (2000-2005)

Design Changes 2003:

Front and rear fascia refresh, updated interior styling

Performance Variant:

Dodge Neon SRT-4 introduced in 2003

Production

Manufacturing Location:

Belvidere, Illinois, USA

Production Years Usdm:

1994-2005

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Named to Car and Driver's 10Best list in 1997 (First Generation)