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2004 Dodge SRT-4 and Neon Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: SRT-4 & Neon Year: 2004 Chassis Code Neon: Second Generation Neon (2000-2005), specific VIN decoding details may be in the manual. Codes Platform...
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2004 Dodge SRT-4 and Neon Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
SRT-4 & Neon
Year:
2004
Chassis Code Neon:
Second Generation Neon (2000-2005), specific VIN decoding details may be in the manual.
Codes
Platform Code:
PTE (Neon platform)
Engine Code Neon:
2.0L SOHC (93-97 hp, varies by market/spec)
Engine Code Srt4:
2.4L DOHC Turbocharged (G404, PT Cruiser GT/R/T derived)
👋 Introduction
Market Position
Market Segment:
Compact/Subcompact Performance Sedan (Neon) and High-Performance Compact Sedan (SRT-4).
Competitive Analysis
Competitors:
Honda Civic Si, Acura RSX, Mitsubishi Lancer ES/GTS/Evolution, Subaru WRX, Ford Focus SVT.
Key Features Vehicle
Srt4 Highlight:
The SRT-4 variant is a significantly enhanced version of the Neon, featuring a powerful turbocharged engine, sport-tuned suspension, and aggressive styling, positioning it as a budget-friendly performance car.
Key Features Manual
Manual Value Proposition:
Provides DIY enthusiasts and professional technicians with the detailed technical information required to diagnose, maintain, and repair both standard Neon models and the high-performance SRT-4.
Model History
Srt4 Development:
The SRT-4 was developed by Chrysler's Street Racing Technology division to bring a serious performance contender to the compact car market, leveraging the existing Neon platform with significant powertrain and chassis upgrades.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair for 2004 Dodge SRT-4 and Neon models, including all major systems.
Page Count
Estimated Page Count:
Extensive (exact count not specified, but 'most complete' implies thousands of pages of detailed information).
Manual Type
Type:
Service and Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
Compatible Systems
Operating Systems:
Compatible with All Versions of Windows & Mac.
Requirements
Software Requirements:
Adobe PDF Reader.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Driveline, Transaxle, Clutch.
Chassis:
Suspension, Brakes, Steering, Frame & Bumpers, Tires/Wheels.
Electrical:
Audio/Video, Chime/Buzzer, Electronic Control Modules (ECMs), Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints (Airbags/Seatbelts), Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Diagrams.
Body:
Body, Heating & Air Conditioning, Emissions Control.
Heating And Ac:
Covers HVAC system operation, component testing (compressor, evaporator, heater core, blower motor), refrigerant handling, and diagnostic procedures.
Emissions Control:
Details the function and testing of emissions control systems, including O2 sensors, catalytic converter, EGR (if applicable), and EVAP system.
Procedures Included
Repair Procedures:
Disassembling, assembling, repair, troubleshooting, diagnostic procedures for all covered systems.
Maintenance Procedures:
Lubrication, fluid changes, filter replacements, inspection routines.
Electrical Procedures:
Detailed wiring diagrams, troubleshooting for electrical faults, module diagnosis.
Diagnostic Procedures:
Includes diagnostic flowcharts, trouble codes (DTCs), and symptom-based troubleshooting guides for all major systems.
Assembly Disassembly:
Detailed step-by-step instructions with diagrams for disassembling and reassembling major components and sub-assemblies.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance and fluid specifications to complex diagnostic procedures and component-level repairs. Includes wiring schematics and system overviews.
Torque Specifications:
Provides detailed torque specifications for critical fasteners across all vehicle systems, essential for proper assembly and repair.
Wiring Diagrams:
Extensive and detailed wiring diagrams for all electrical systems, crucial for troubleshooting and repairs.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Quality:
Digital (PDF quality)
⚙️ Engine Specifications
Primary Engine
Neon Engine:
2.0 L 4-Cylinder, 16-Valve, SOHC Gasoline
Performance
Srt4 Engine:
2.4 L 4-Cylinder, 16-Valve, DOHC High Output Turbocharged Gasoline (Engine code: G404)
Srt4 Horsepower:
205 hp @ 5800 RPM (SAE Net)
Srt4 Torque:
220 lb-ft @ 3400 RPM (SAE Net)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI). Specific fuel system components (injectors, fuel pump) will be detailed for each engine variant.
Engine Management
ECM:
Engine Control Module (ECM) / Powertrain Control Module (PCM) with specific calibration for each engine and transmission combination.
Engine Variations
Neon Variants:
Covers standard 2.0L SOHC engines used in various Neon trims (e.g., ES, SE, R/T) which differ slightly in output and calibration.
🔧 Transmission
Standard
Neon Transmission:
Typically a 5-speed manual transmission (Getrag F23 derivative) or a 3-speed automatic (40TE/41TE).
Optional
Srt4 Transmission:
Exclusive 5-speed manual transmission (Getrag F23 with specific SRT-4 gearing and stronger internals).
Features
Srt4 Clutch:
Upgraded clutch assembly for handling increased torque of the turbocharged engine.
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.1 inches (2644 mm)
Length:
Approx. 174.4 inches (4430 mm)
Weights
Curb Weight Neon:
Approx. 2,600 - 2,800 lbs (1180 - 1270 kg)
Curb Weight Srt4:
Approx. 2,900 - 3,100 lbs (1315 - 1406 kg)
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
NHTSA ratings for the 2004 Neon and SRT-4 will be detailed in the manual, covering frontal, side impact, and rollover tests.
Active Features
ABS:
Anti-lock Braking System (ABS) available, details on operation and diagnosis included.
Passive Features
Airbags:
Frontal airbags, potentially side-impact airbags for certain trims. Manual covers restraint system service and deployment.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, possibly with premium sound options. Manual covers audio system diagnostics and wiring.
Driver Assistance
Cruise Control:
Speed Control (Cruise Control) system details and troubleshooting are included.
Connectivity
Instrument Cluster:
Includes detailed information on the instrument cluster functions, warning lights, and diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles (4,800-12,000 km) depending on oil type and driving conditions. Manual will specify exact intervals and oil types.
Spark Plug Replacement:
Intervals vary by plug type (standard vs. platinum/iridium). Manual will provide specific recommendations.
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-30 for both engines, but the manual will confirm the precise specification and capacity for each variant (e.g., 4.5 qts for 2.0L, 5 qts for 2.4L Turbo).
Coolant Type:
Chrysler/Dodge spec HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar Antifreeze/Coolant 5/100.
Transmission Fluid Type:
For automatic: ATF+4 (MS-9602). For manual: Manual Transmission Lubricant (specific viscosity TBD, e.g., SAE 75W-90 or 80W-90).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, as specified by Chrysler/Dodge. Manual will confirm the exact DOT rating required.
Power Steering Fluid:
Likely Mopar Power Steering Fluid or equivalent meeting Chrysler MS-5901. Manual will specify.
Known Issues
Srt4 Turbo Issues:
Potential issues include cracked exhaust manifold (due to heat cycling), wastegate actuator problems, clutch wear from aggressive driving, and turbocharger oil feed line restrictions. Manual will detail inspection and replacement.
Neon Common Issues:
Common issues can include power window regulators failing, HVAC blend door actuators, and front suspension component wear. The manual will provide diagnostic procedures for these.
📚 Vehicle History
Brand Heritage
Dodge Performance Heritage:
Dodge has a history of performance variants, with the SRT (Street Racing Technology) division dedicated to creating high-performance versions of existing Chrysler products, including the Neon.
Model Evolution
Neon Generations:
The 2004 model year falls within the second generation of the Dodge Neon (2000-2005), which saw platform updates and the introduction of the performance-oriented SRT-4 variant.
Production
Manufacturing Location:
Produced in Belvidere, Illinois, USA.
🏆 Awards & Recognition
Recognitions
Srt Reputation:
The SRT brand is recognized for delivering highly capable performance vehicles, and the SRT-4 was praised for its accessible performance and affordability in its segment.
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