🏷️ Basic Information

Make:

Dodge

Model:

Neon / SRT-4

Year:

2004

Neon Platform Code:

PL (Second Generation)

👋 Introduction

Target Audience:

Ideal for Do-It-Yourselfers (DIYers) and professional mechanics seeking detailed repair and maintenance information for the 2004 Dodge Neon and SRT-4.

Delivery Method:

INSTANT DOWNLOAD, saving time and costs associated with postage and packaging.

📋 Manual Details

Coverage Areas:

Introduction, Lubrication & Maintenance, Suspension, Driveline, Brakes, Clutch, Cooling, Audio/Video, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transaxle, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control, Component and System Index

Manual Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Systems:

Detailed coverage of engine mechanicals, fuel delivery, ignition, emission controls, cooling, and lubrication for both standard Neon and SRT-4 variants.

Drivetrain And Transmission:

Includes service and repair procedures for the transaxle (manual and automatic), clutch assembly (SRT-4 specific), driveline components, and axles.

Chassis And Suspension:

Comprehensive coverage of steering, suspension components (front and rear), brakes (including ABS), frame, bumpers, and wheels/tires.

Electrical And Electronics:

Extensive information on wiring diagrams, electronic control modules (ECMs), instrument cluster, audio/video systems, lighting, power systems, horn, speed control, and theft security.

Body And Comfort:

Details on body repair, frame, bumpers, heating and air conditioning (HVAC), and interior systems like chime/buzzer and message systems.

Emissions Control:

Detailed information on emission control systems, including catalytic converters, oxygen sensors, EGR systems, and evaporative emission control (EVAP).

Maintenance And Lubrication:

Covers routine maintenance schedules, fluid types and capacities, lubrication points, filter replacement, and general upkeep.

Diagnostic Procedures:

Includes troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, and step-by-step diagnostic strategies for various systems.

Repair And Rebuild:

Detailed instructions for disassembly, repair, and reassembly of major vehicle components, including engine, transmission, brakes, and suspension.

Component Replacement:

Step-by-step guidance for replacing common wear items and major components such as alternators, starters, water pumps, fuel pumps, and more.

Wiring Diagrams:

Comprehensive and high-quality wiring schematics for all major electrical systems, crucial for electrical troubleshooting and repair.

Body And Trim Repair:

Instructions for body panel removal/installation, bumper repair, and interior trim panel access and replacement.

Air Conditioning Service:

Covers HVAC system components, refrigerant charging, component diagnosis and replacement, and leak detection.

Wheel Alignment:

Specifications and procedures for front and rear wheel alignment, crucial for tire wear and handling.

Timing Belt Replacement:

While the 2.4L turbo in the SRT-4 uses a timing chain, the 2.0L engines may have timing belts. The manual will detail replacement procedures if applicable to the covered variants.

Depth Of Coverage:

Encompasses everything from basic preventive maintenance to complex mechanical and electrical system overhauls, suitable for both DIY enthusiasts and professional technicians.

Torque Specifications:

Includes precise torque values for all critical fasteners, essential for accurate engine, transmission, suspension, and brake component assembly.

Diagnostic Trouble Codes:

Provides detailed lists of OBD-II diagnostic trouble codes (DTCs), their meanings, and troubleshooting steps for identifying and resolving system malfunctions.

Schematics:

Includes detailed electrical schematics, vacuum routing diagrams, and exploded views for mechanical assemblies, aiding in precise identification and repair.

📊 Manual Specifications

Print Quality:

High quality diagrams and instructions, printable pages.

Software Requirements:

Compatible with all versions of Windows & Mac, requires Adobe PDF Reader.

Estimated Page Count:

While not explicitly stated, comprehensive workshop manuals typically range from 1,000 to 3,000 pages, given the extensive coverage listed.

Searchability:

PDF format typically allows for text searching, enabling quick access to specific information.

⚙️ Engine Specifications

Neon Engine:

2.0L DOHC 16-Valve 4-Cylinder (Non-Turbocharged). Specific output: ~130-150 horsepower, depending on exact trim and configuration. Torque: ~135-145 lb-ft.

Srt-4 Engine:

2.4L DOHC 16-Valve Turbocharged 4-Cylinder (Chrysler World Engine). Specific output: 205-225 horsepower (depending on exact calibration/market), Torque: ~240-260 lb-ft. Features include a Mitsubishi TD04-13G turbocharger and intercooler.

Fuel System Type:

Electronic Fuel Injection (EFI) with sequential port injection for both models. SRT-4 utilizes higher-flow injectors and a more robust fuel pump.

Fuel Pressure:

Refer to manual for specific fuel pressure specifications for naturally aspirated and turbocharged engines.

Srt-4 0-60 Mph:

Approximately 5.7 - 6.2 seconds, depending on driver skill and conditions.

Neon 0-60 Mph:

Approximately 8.0 - 9.5 seconds, depending on engine and transmission.

Srt-4 Horsepower:

205-225 hp

Srt-4 Torque:

240-260 lb-ft

Neon Engine Codes:

Common engine codes include A588 for the 2.0L SOHC and D588 for the 2.0L DOHC. The SRT-4 uses the E55 (2.4L Turbo).

Srt-4 Engine Code:

E55 (2.4L DOHC Turbocharged)

🔧 Transmission

Neon Transmission Type:

Available with either a 5-speed manual transaxle (Getrag) or a 4-speed automatic transaxle.

Srt-4 Transmission Type:

Exclusively equipped with a 5-speed manual transaxle (Getrag '280' series).

Srt-4 Clutch:

SRT-4 utilizes a heavier-duty clutch assembly designed to handle the increased torque of the turbocharged engine.

📐 Dimensions

Wheelbase:

~104.3 inches (2649 mm)

Length:

~174.4 inches (4430 mm)

Curb Weight:

Approximately 2750-2900 lbs (Neon), ~3000-3150 lbs (SRT-4), varies by configuration.

Passenger Volume:

Approximately 95 cubic feet.

Trunk Capacity:

Approximately 13.0 cubic feet.

🛡️ Safety Features

Airbags:

Front airbags standard. Side airbags optional or standard on certain trims.

ABS:

Anti-lock Braking System (ABS) available as an option on Neon, standard on SRT-4.

Traction Control:

Traction Control System (TCS) available on some models, especially SRT-4.

💡 Technology Features

Audio System:

Factory radio systems typically included AM/FM, CD player, and cassette tape player. Optional premium sound systems available.

Cruise Control:

Standard or optional depending on trim level, controlled via steering wheel or dashboard stalk.

🔧 Maintenance

Oil Change Interval:

Typically 7,500 miles or 6 months for synthetic oil, or 3,000 miles for conventional oil. Consult specific vehicle maintenance schedule for exact intervals.

Spark Plug Replacement:

Intervals vary, but typically around 60,000-100,000 miles for platinum or iridium plugs. SRT-4 may have specific recommendations due to turbocharging.

Engine Oil Type:

SAE 5W-30 is recommended for both naturally aspirated and turbocharged engines. SRT-4 may specify synthetic 5W-30. Consult manual for specific viscosity and API service rating.

Coolant Type:

Chrysler specification HOAT (Hybrid Organic Acid Technology) coolant, typically a pink or orange color. Use Mopar OAT coolant or equivalent.

Transmission Fluid:

Manual Transaxle: SAE 75W-90 GL-4. Automatic Transaxle: ATF+4 (MS-9602). SRT-4 manual transaxle requires specific fluid type for longevity.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid, depending on system configuration. Consult manual for specific application.

Power Steering Fluid:

Refer to manual for specific type, often ATF+4 or a dedicated power steering fluid.

Common Issues Srt-4:

Turbocharger wastegate rattle, clutch wear (especially in modified vehicles), catalytic converter failure, and occasional head gasket issues under high stress.

Common Issues Neon:

Oil leaks (valve cover gasket, oil pan gasket), front suspension components (ball joints, tie rods), and A/C system performance can be common.

📚 Vehicle History

Neon Generation:

This manual covers the second generation Dodge Neon (PL platform), produced from 2000-2005. The SRT-4 was introduced as a high-performance variant for the 2003 model year.

Srt-4 Development:

The SRT-4 (Street and Racing Technology) variant was engineered to be a high-performance, affordable tuner car, incorporating many upgrades over the standard Neon.

Manufacturing Location:

Belvidere, Illinois, USA.