Dodge SRT-4 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: SRT-4 Year: 2004 Codes Chassis Code: PT Engine Code: EPL (2.4L Turbo) 👋 Introduction Market Position Segment: Compact Performance Sedan / Hot Hatch...

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标签: 2004 Car Cars Dodge Misc SRT-4

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

SRT-4

Year:

Codes

Chassis Code:

Engine Code:

EPL (2.4L Turbo)

👋 Introduction

Market Position

Segment:

Compact Performance Sedan / Hot Hatch

Philosophy:

Affordable performance, targeting enthusiasts seeking a potent and tunable vehicle without a premium price tag.

Competitive Analysis

Competitors 2004:

Honda Civic Si, Volkswagen GTI, Subaru WRX (though often priced higher), Mitsubishi Lancer Ralliart.

Key Features

Engine Highlight:

Turbocharged 2.4L engine with a strong emphasis on power and torque for its class.

Handling:

Performance-tuned suspension and brakes to complement the engine's power.

Value Proposition:

High power-to-weight ratio and aftermarket tuning potential at a compelling price point.

📋 Manual Details

Coverage Areas

Primary Coverage:

2004 Dodge SRT-4

Secondary Coverage:

Potential overlap with later Neon models (PL chassis) where applicable for certain components.

Page Count

Estimated Pages:

Hundreds (exact count not provided, but typical for a full factory manual)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, overhaul, and specifications for the 2.4L Turbocharged World Engine (EPL).

Transmission:

Repair and overhaul of the Getrag (NVT550) 5-speed manual transmission, clutch system, and driveline components.

Brakes:

Front and rear brake system diagnosis, repair, component replacement (calipers, rotors, pads, lines), ABS system.

Suspension:

Front and rear suspension systems, including struts, springs, control arms, bushings, wheel bearings, and alignment procedures.

Steering:

Power steering system diagnosis, repair, rack and pinion replacement, and related components.

Electrical:

Comprehensive electrical schematics, wiring diagrams, component testing, and diagnosis for all vehicle systems.

HVAC:

Heating, ventilation, and air conditioning system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator).

Fuel System:

Fuel delivery, injection, evaporative emissions system (EVAP), fuel pump, injectors, and pressure regulator.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, and fan operation.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, and pipe routing.

Body And Frame:

Body panel removal and installation, frame repair considerations, door mechanisms, glass replacement.

Interior:

Seat removal, trim panel replacement, dashboard components.

Safety Systems:

Airbag system diagnosis and SRS component replacement, seatbelt mechanisms.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement.

Troubleshooting:

Extensive diagnostic flowcharts and symptom-based troubleshooting guides for various vehicle systems.

Repair:

Step-by-step repair instructions for almost all mechanical and electrical components.

Overhaul:

Detailed procedures for engine and transmission rebuilds.

Diagnostics:

On-Board Diagnostics (OBD-II) system information, Diagnostic Trouble Codes (DTCs), and testing procedures.

Installation:

Guidance on the installation of key components and accessories.

Technical Depth

Depth:

Comprehensive; covers everything from basic fluid checks to full engine and transmission overhauls, including electrical system diagnostics.

Level:

Professional Technician Level

📊 Manual Specifications

File Format

Format:

PDF (Searchable text is highly probable for official factory manuals)

Print Quality

Quality:

High Resolution (suitable for printing individual pages or sections)

Binding Type

Binding:

N/A (Digital Product)

Paper Type

Paper Type:

N/A (Digital Product)

⚙️ Engine Specifications

Primary Engine

Engine Type:

DOHC, 16-valve, Inline-4 (World Engine - EPL)

Displacement:

2.4 Liters (2378 cc)

Aspiration:

Turbocharged and Intercooled

Bore X Stroke:

87.5 mm x 99.0 mm

Compression Ratio:

8.1:1

Performance

Horsepower Net Flywheel:

205 hp @ 5200 rpm

Torque Net Flywheel:

240 lb-ft @ 3200 rpm

Redline:

Approximately 6500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)

Fuel Type:

Unleaded Premium (91 octane or higher recommended)

Turbocharger Model:

Garrett GT1548 or similar (specific model may vary, but commonly identified as such)

Intercooler Type:

Air-to-Air Front-Mounted

🔧 Transmission

Standard

Type:

Getrag NVG 3500/NVT550 (5-speed Manual)

Gear Ratios:

1st: 3.15, 2nd: 1.89, 3rd: 1.23, 4th: 0.97, 5th: 0.76, Reverse: 3.15 (Typical ratios, exact may vary slightly)

Final Drive Ratio:

3.65:1

Features

Clutch Type:

Hydraulically Actuated, Single Dry Plate

Transmission Fluid Spec:

Mopar Manual Transmission Lubricant (or equivalent GL-4, 75W-90)

📐 Dimensions

Exterior

Length:

175.7 inches (4463 mm)

Width:

67.4 inches (1712 mm)

Height:

55.8 inches (1417 mm)

Wheelbase:

104.1 inches (2644 mm)

Front Track:

58.0 inches (1473 mm)

Rear Track:

58.1 inches (1476 mm)

Ground Clearance:

Approximately 5.0 inches (127 mm)

Weights

Curb Weight:

Approximately 2966 lbs (1345 kg)

Gross Vehicle Weight Rating Gvwr:

3800 lbs (1724 kg)

Payload Capacity:

Approximately 834 lbs (378 kg)

Towing Capacity:

Not Recommended/Not Specified

🛡️ Safety Features

Ratings

NHTSA Driver Frontal Impact:

Good (for 2003 model, 2004 likely similar)

NHTSA Passenger Frontal Impact:

Good (for 2003 model, 2004 likely similar)

IIHS Frontal Offset:

Good (for 2003 model, 2004 likely similar)

Active Features

Standard (4-wheel Anti-lock Braking System)

Traction Control:

Optional or part of Electronic Stability Control (ESC) system on some models, though less common for 2004 SRT-4 compared to later years.

Passive Features

Airbags:

Standard front driver and passenger airbags. Side airbags often optional.

Seatbelts:

3-point front and rear seat belts with pretensioners and load limiters.

Child Seat Anchors:

LATCH system (Lower Anchors and Tethers for Children)

💡 Technology Features

Infotainment

Head Unit:

Stock AM/FM/CD player, often with optional premium audio system. Cassette player also common on base units.

Speakers:

Standard 4-speaker or optional 6-speaker system.

Gauge Cluster:

Includes boost gauge and oil pressure gauge as standard on SRT-4, enhancing performance monitoring.

Driver Assistance

Cruise Control:

Standard

Tire Pressure Monitoring:

Not standard for 2004 model year.

Connectivity

Aux Input:

Not standard; typically added via aftermarket solutions.

Bluetooth:

Not standard.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 6 months, whichever comes first (depending on driving conditions and oil type used).

Engine Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Cabin Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plugs:

Replace every 30,000-60,000 miles (recommended to use appropriate spark plugs for turbocharged applications).

Coolant Flush:

Every 5 years or 100,000 miles.

Fluid Specifications

Engine Oil Type:

SAE 5W-30, API SP or newer, meeting Chrysler MS-6395 specification (for synthetic or blend).

Engine Oil Capacity:

4.5 US quarts (4.3 Liters) with filter change.

Coolant Type:

Mopar Antifreeze/Coolant (HOAT) - Pink or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid Type:

Mopar Power Steering Fluid or ATF+4 (check specific model recommendations, but ATF+4 is common for Chrysler products of this era).

Known Issues

Common Wear Items:

Clutch wear, suspension bushings, wheel bearings due to performance driving.

Turbocharger Reliability:

Can be prone to failure if not properly maintained or if oil starvation occurs. Regular oil changes are critical.

Engine Mounts:

Can degrade over time, leading to increased vibration and engine movement.

Actuator Issues:

Wastegate actuator or blow-off valve issues can lead to boost problems.

Torque Strut Mount:

Upper torque strut mount can fail, leading to engine clunking on acceleration/deceleration.

📚 Vehicle History

Brand Heritage

Brand:

Dodge (Chrysler Corporation/DaimlerChrysler)

Model Evolution

Predecessor Base Model:

Dodge Neon (second generation, PL chassis)

Srt Development:

Engineered by Chrysler's Street and Racing Technology (SRT) division, transforming the standard Neon into a high-performance compact.

Key Performance Upgrades:

Significant power increase via turbocharging, upgraded suspension, brakes, and drivetrain components.

Production

Production Years:

2003-2005

Manufacturing Plant:

Belvidere Assembly Plant, Illinois, USA

Production Numbers:

Relatively limited compared to standard Neon models, contributing to its enthusiast following.

🏆 Awards & Recognition

Recognitions

Automotive Press Acclaim:

Generally well-received by automotive journalists for its performance and value, often cited as one of the best 'bang for your buck' performance cars.

Tuning Community Recognition:

Highly regarded in the aftermarket tuning community for its robust engine and readily available performance modifications.

Ratings

Initial Price Point:

Positioned as an affordable performance alternative.