Target Audience:
Enthusiast owners, DIY mechanics, and professional technicians seeking in-depth repair and maintenance information for the 2004 Dodge SRT-4 Neon.
Value Proposition:
Provides factory-level repair detail, enabling significant cost savings compared to dealership service. The comprehensive nature makes it a valuable resource for maintaining the performance and longevity of a specialized vehicle like the SRT-4.
Documentation Style:
Step-by-step instructions with visual aids, derived from complete vehicle disassembly, ensuring accuracy and clarity for complex procedures.
Engine Mechanical:
Complete engine disassembly, assembly, timing, diagnostics, components, and performance tuning for both 2.4L Turbo and 2.0L naturally aspirated engines.
Driveline Transmission:
Service and repair of the transaxle, clutch, driveline components, axle shafts, and related systems.
Suspension Steering:
Detailed procedures for suspension components (shocks, struts, springs, bushings), steering system (rack and pinion, power steering), alignment specifications.
Brakes Wheels Tires:
Brake system service (pads, rotors, calipers, hydraulic lines, ABS), wheel bearing service, tire specifications, and lug nut torque values.
Electrical Electronics:
Comprehensive coverage of electrical systems, including wiring diagrams, fuse box locations, ECM/PCM diagnostics, instrument cluster, lighting, audio/video, chime/buzzer, horn, speed control, and vehicle theft security.
Body Frame HVAC:
Body repair, frame alignment, bumper service, heating and air conditioning (HVAC) system diagnosis and repair, emissions control systems.
Maintenance Schedules:
Routine maintenance procedures, fluid changes, filter replacements, and recommended service intervals.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures, fault code interpretation, and troubleshooting for various systems.
Repair Rebuild:
Complete instructions for disassembly, repair, and reassembly of virtually all vehicle components and systems.
Depth Of Coverage:
High. Based on 'complete dis-assembly of the machine', indicating comprehensive coverage from basic maintenance to full engine and transmission rebuilds. Includes hundreds of photos and illustrations.
Digital Format:
Likely PDF, given 'All pages are printable'.
Illustration Detail:
High, supported by 'hundreds of photos and illustrations'.
Physical Manual Binding:
N/A (digital product implies printable pages, not a pre-bound book)
Print Medium:
N/A (digital product, user prints on desired paper type)
Engine Type Srt4:
Inline 4-cylinder, turbocharged
Displacement Srt4:
2.4 Liters (2429 cc)
Engine Code Srt4:
Powertech (DOHC, 16-valve, turbocharged)
Horsepower Srt4:
230 hp @ 5200 rpm (approx.)
Torque Srt4:
250 lb-ft @ 3600 rpm (approx.)
Engine Type Neon:
Inline 4-cylinder, naturally aspirated
Displacement Neon:
2.0 Liters (1996 cc)
Engine Code Neon:
ECC / EDZ (DOHC, 16-valve)
Horsepower Neon:
132 hp @ 5600 rpm (approx.)
Torque Neon:
130 lb-ft @ 4000 rpm (approx.)
Fuel Delivery:
Multi-port fuel injection (MPI)
Turbocharger Srt4:
Garrett GT2554R (or similar) turbocharger with intercooler
Transmission Type:
5-speed manual transmission
Transmission Features Srt4:
Close-ratio gearbox, designed for performance driving.
Transmission Type Neon:
Likely available with 5-speed manual and 4-speed automatic transmission, depending on trim level.
NHTSA Crash Test Rating:
The Dodge Neon (based on the PL platform) received mixed safety ratings. Specific SRT-4 ratings may vary. Frontal offset tests generally showed acceptable protection, but side impact and rollover resistance were often areas of concern for this generation.
ABS:
Anti-lock Braking System (ABS) standard on SRT-4.
Airbags:
Driver and passenger front airbags. Side airbags may have been optional on some trims.
Seat Belts:
3-point front and rear seat belts.
Audio System:
Factory-installed AM/FM stereo with CD player, and potentially premium audio options (e.g., Infinity sound system) depending on trim level. Manual covers audio/video system service.
Cruise Control:
Speed Control system covered, indicating standard cruise control functionality.
Electronic Control Modules:
Extensive coverage of Electronic Control Modules (ECM/PCM), including diagnostics, programming, and troubleshooting, critical for the sophisticated engine management of the SRT-4.
Oil Change Interval:
Typically 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Synthetic oil recommended for the SRT-4.
Timing Belt Replacement:
Approximately 90,000 - 105,000 miles (145,000 - 170,000 km) for the 2.0L engine. The 2.4L SRT-4 engine uses a timing chain, which is generally considered maintenance-free for the life of the engine, though tensioners and guides may require inspection.
Engine Oil Srt4:
5W-40 Synthetic Engine Oil (API SN or equivalent) is highly recommended for the turbocharged 2.4L engine. Refer to manual for exact specification.
Engine Oil Neon:
5W-30 or 10W-30 API Certified Motor Oil (check manual for specific grade based on temperature).
Coolant:
Mopar Antifreeze/Coolant (Orange), or equivalent HOAT (Hybrid Organic Acid Technology) coolant. 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Srt4:
MS-9224 manual transmission fluid (e.g., Mopar Manual Transmission Lubricant). Capacity approx. 2.5 liters.
Srt4 Turbo Issues:
Turbocharger bearing failure (if oil starvation occurs), exhaust manifold cracks, clutch wear due to aggressive driving, wastegate actuator issues, and potential for over-boosting if not properly managed.
Neon General Issues:
Oil leaks (valve cover, oil pan), suspension component wear (bushings, ball joints), AC system leaks, and minor electrical gremlins common for vehicles of this era.
Engine Mounts:
Engine mounts, particularly on the SRT-4, can wear out due to the engine's power output and torque, leading to vibration and clunking noises.
Dodge Performance Heritage:
Dodge has a long history of performance variants, with the SRT (Street and Racing Technology) division producing highly capable, enthusiast-focused vehicles like the SRT-4.
Neon Generations:
The 2004 model is part of the second generation Dodge Neon (PL chassis, 2000-2005), which was an evolution of the first generation. The SRT-4 was a significant performance upgrade introduced in 2003.
Manufacturing Location:
Belvidere, Illinois, USA