Ducati Monster 620 ie Matrix Parts List Catalog Manual 2004
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The Ducati Monster 620 ie Matrix, produced in 2004, is a distinguished member of the iconic Monster series, celebrated for its fusion of Italian design, accessible performance, and characteristic naked...
The Ducati Monster 620 ie Matrix, produced in 2004, is a distinguished member of the iconic Monster series, celebrated for its fusion of Italian design, accessible performance, and characteristic naked sportbike appeal. This model features Ducati's signature trellis frame, Desmodromic valve actuation, and a fuel-injected L-twin engine, delivering a potent yet manageable riding experience. Its minimalist aesthetic and dynamic handling make it a compelling choice for riders who appreciate both style and substance in their motorcycle.
This Parts List Catalog Manual provides comprehensive coverage for all mechanical and electrical systems of the 2004 Ducati Monster 620 ie Matrix. It serves as an essential resource for owners and technicians, detailing every component with manufacturer part numbers and clear diagrams to facilitate accurate identification, ordering, and assembly. The manual covers critical areas such as the engine, fuel system, electrical components, chassis, and braking systems, ensuring that maintenance and repair tasks are performed with the correct parts.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
Monster 620 ie Matrix
Year:
2004
Type:
Parts List Catalog Manual
Codes
Engine Code Prefix:
DS
Model Code Variant:
Matrix
👋 Introduction
Market Position
Market Position:
The Ducati Monster series is renowned for its blend of iconic Italian design, performance, and naked sportbike character. The 620 ie Matrix, while a smaller displacement model, embodies these traits, appealing to riders seeking agility and accessible performance.
Competitive Analysis
Competitive Analysis:
In 2004, the Monster 620 ie competed against other mid-range naked bikes from Japanese and European manufacturers, such as the Suzuki SV650, Yamaha FZ6, and Triumph Bonneville, offering a distinct Italian flair and often a more visceral riding experience.
Key Features
Key Features:
Characteristic trellis frame, Desmodromic valve actuation, fuel injection, and a distinctive 'minimalist' aesthetic.
Manual Value Proposition
Manual Value Proposition:
This parts catalog is an indispensable tool for Ducati owners and mechanics, providing precise manufacturer part numbers and detailed visual references for maintenance, repair, and restoration, ensuring the use of correct, genuine components.
📋 Manual Details
Coverage Areas
Systems Covered Summary:
Comprehensive parts listing for all mechanical and electrical systems of the Ducati Monster 620 ie Matrix (2004).
Page Count
Page Count:
Estimated 300-400 pages (typical for a full parts catalog).
Manual Type
Manual Type:
Parts List Catalog
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Crankshaft, Gear Box, Clutch, Cylinder Pistons, Half Crankcases, Head Timing, Filters and Oil Pump, Water Pump, Air Induction Oil Vent, Cooling Circuit, Collectors and Head Covers.
Fuel System:
Injection System, Throttle Body, Fuel Tank.
Exhaust System:
Exhaust System, Collectors and Head Covers.
Electrical System:
Electric Starter and Ignition, Electric System, Head Light, Instruction Panel.
Chassis And Body:
Frame, Fairing, Seat, Fork, Suspension, Wheels.
Braking System:
Hydraulic Brake.
Special Tools:
Workshop Special Tools.
Diagnostic Tools:
Diagnosis Tester Mathesis.
Procedures Included
Part Identification:
Detailed diagrams with manufacturer part numbers for all components.
Assembly Disassembly Aid:
Visual aids and diagrams to assist with part identification during assembly and disassembly.
Technical Depth
Technical Depth:
Component-level parts identification and numbering, essential for ordering correct replacements.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire document.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Compatibility
Operating Systems:
Windows, Mac, Linux OS.
Software Requirement
Software Requirement:
Adobe Reader (or compatible PDF viewer).
Download Delivery
Delivery Method:
Instant Download.
⚙️ Engine Specifications
Primary Engine
Engine Type:
L-Twin, 4-stroke, Desmodromic 2 valves per cylinder.
Displacement:
618 cc (37.7 cu in).
Bore X Stroke:
80 mm x 61.5 mm (3.15 in x 2.42 in).
Cooling System:
Air-cooled (with oil cooler).
Valve Actuation:
Desmodromic.
Performance
Horsepower:
Approx. 57 hp (42.5 kW) @ 8,500 rpm.
Torque:
Approx. 54 Nm (40 lb-ft) @ 6,000 rpm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection, Marelli IAW 5AM.
Fuel Type:
Unleaded gasoline, minimum 95 RON.
Lubrication
Oil Type:
SAE 10W-40 or 15W-50, API SG or higher, JASO MA certified (refer to manual for precise specifications).
Ignition
Ignition System:
Digital electronic ignition with spark advance, twin spark plugs per cylinder.
🔧 Transmission
Standard
Transmission Type:
6-speed sequential.
Clutch Type:
Wet multi-plate clutch, hydraulically operated.
Features
Final Drive:
Chain drive.
Gear Ratios:
Refer to manual for specific gear ratios (e.g., 1st: 37/15, 2nd: 31/18, 3rd: 27/21, 4th: 24/23, 5th: 22/25, 6th: 20/27).
Lubrication
Gearbox Oil Type:
SAE 75W-90, API GL-4 or GL-5 (refer to manual for precise specification and capacity).
📐 Dimensions
Exterior
Wheelbase:
Approx. 1400 mm (55.1 in).
Seat Height:
Approx. 770 mm (30.3 in).
Weights
Dry Weight:
Approx. 170 kg (375 lbs).
Fuel Tank Capacity:
Approx. 15 liters (3.96 US gal).
🛡️ Safety Features
Active Features
Braking System Front:
Dual 298 mm discs, 2-piston calipers.
Braking System Rear:
240 mm disc, 2-piston caliper.
Passive Features
Frame Type:
Trellis frame in ALS steel tubes.
Front Suspension:
43mm Marzocchi USD forks (typical for this model).
Rear Suspension:
Monoshock, Sachs (or similar Öhlins/Ducati branded for special editions), with adjustable preload and rebound damping.
Wheels Tires
Front Tire Size:
120/60 ZR17.
Rear Tire Size:
160/60 ZR17.
💡 Technology Features
Infotainment
Infotainment System:
Basic, focused on rider feedback. Features an analog tachometer and digital speedometer/odometer, with basic warning lights.
Driver Assistance
Driver Assistance:
N/A (This era of bike is focused on mechanical feedback).
Connectivity
Connectivity:
N/A.
Diagnostic Tools
Diagnostic Tool Coverage:
The manual specifically mentions the 'Diagnosis Tester Mathesis', indicating coverage for electronic diagnostics using this Ducati-specific tool.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-7,500 miles or 12 months (refer to specific manual for precise interval).
Desmo Service Interval:
Critical Ducati maintenance; typically requires valve clearance check/adjustment every 12,000-15,000 miles (refer to specific manual for precise interval).
Fluid Specifications
Brake Fluid Type:
DOT 4.
Coolant Type:
Ethylene glycol-based coolant with anticorrosion additives (refer to manual for specific mix and type).
Known Issues
Known Issues:
Common issues can include electrical gremlins (especially early models), clutch slave cylinder leaks, and potential wear on the desmodromic valve shims if service is neglected. Fuel pump issues are also occasionally reported.
Common Parts To Replace
Common Parts To Replace:
Spark plugs, air filter, oil filter, chain and sprockets, brake pads, clutch slave cylinder seals, battery.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ducati, an Italian manufacturer, has a long history of producing high-performance motorcycles, particularly known for its V-twin engines, desmodromic valve actuation, and racing pedigree.
Model Evolution
Model Evolution:
The Monster line, introduced in 1993, redefined the naked sportbike segment. The 620 ie was part of the evolution, offering a more accessible entry point into the Monster family with fuel injection for improved performance and emissions.
Production
Production Period For Model:
The 620 ie was produced for several years, with the 2004 model being a significant iteration.
🏆 Awards & Recognition
Recognitions
Recognitions:
While the Monster 620 ie specifically may not have unique awards, the Ducati Monster line has consistently been praised for its design, handling, and character, often receiving accolades in motorcycle publications for its class.