2004 Ford Thunderbird Service & Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Thunderbird Year: 2004 Codes Chassis Code: FN10 👋 Introduction Market Position Category: Retro-styled personal luxury convertible/coupe Competitive Analysis Competitors 2004: Cadillac XLR, Mercedes-Benz...

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标签: 2004 Car Cars Featured Ford Thunderbird

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Description

🏷️ Basic Information

Identification

Make:

Model:

Thunderbird

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Category:

Retro-styled personal luxury convertible/coupe

Competitive Analysis

Competitors 2004:

Cadillac XLR, Mercedes-Benz SL, BMW 6 Series Convertible, Chrysler Crossfire

Key Features

Design Philosophy:

Modern interpretation of the classic 1950s-1960s Ford Thunderbird styling.

Target Audience:

Enthusiasts seeking style, comfort, and a distinctive American convertible experience.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical, Electrical, Body, Maintenance, Troubleshooting, Repair

Secondary Coverage:

Specifications, Diagrams, Torque Values, Wiring Schematics

Page Count

Estimated Page Count:

Approximately 1500-2000 pages (typical for comprehensive service manuals)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Print (likely comb-bound or perfect-bound, high-quality paper)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (4.0L V8), Transmission (5-speed Automatic - 5R55N)

Chassis:

Suspension (Independent Front/Rear), Steering, Brakes (ABS, Traction Control), Driveline

Electrical:

Ignition, Charging, Starting, Lighting, Body Control Modules (BCM), Powertrain Control Module (PCM), HVAC Controls, Audio System, Power Accessories

Body:

Interior Trim, Exterior Trim, Doors, Hood, Trunk, Bumpers, Glass, Convertible Top Mechanism (if applicable)

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Repair:

Engine overhaul, transmission repair, brake system service, suspension component replacement, electrical component diagnostics and repair

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation

Technical Depth

Depth:

Comprehensive: from basic diagnostics and fluid checks to complete engine and transmission rebuilds, including detailed wiring diagrams and component locations.

📊 Manual Specifications

File Format

Format:

Printed book

Print Quality

Quality:

High-resolution printing for clear diagrams, schematics, and text.

Binding Type

Binding:

Likely comb-bound or perfect-bound for durability in a workshop environment.

Paper Type

Paper:

Durable, heavy-weight paper suitable for workshop use, potentially laminated pages for critical sections.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Jaguar AJ-V8 Gen III

Displacement:

3.9 Liters (3934 cc)

Configuration:

DOHC 32-valve V8

Bore X Stroke:

86 mm x 86 mm

Compression Ratio:

10.5:1

Performance

Horsepower:

280 hp @ 6000 rpm

Torque:

286 lb-ft @ 4000 rpm

Fuel System

Induction Type:

Multi-point Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Premium (91 Octane Recommended)

Lubrication

Oil Type:

SAE 5W-30 Synthetic Blend (Consult manual for specific Ford specification like WSS-M2C200-B)

Cooling System

Coolant Type:

Motorcraft Premium Engine Coolant (Green) or equivalent meeting WSS-M97B51-A1

Engine Management

ECU Type:

Jaguar ECU (likely PTEC or similar Ford/Jaguar collaboration)

🔧 Transmission

Standard

Type:

5-Speed Automatic

Model Code:

5R55N

Optional

Availability:

N/A for 2004 model year

Features

Modes:

Selectable sport mode

Fluid Specs

Fluid Type:

MERCON V Automatic Transmission Fluid (ATF)

Fluid Capacity

Capacity:

Approximately 11.0 quarts (10.4 liters) (subject to variation with torque converter)

📐 Dimensions

Exterior

Length:

190.2 inches (4831 mm)

Width:

71.9 inches (1826 mm)

Height:

53.7 inches (1364 mm)

Wheelbase:

107.2 inches (2723 mm)

Front Track:

61.2 inches (1554 mm)

Rear Track:

61.0 inches (1550 mm)

Weights

Curb Weight:

Approximately 3,742 lbs (1700 kg) (convertible model)

Gross Vehicle Weight Rating Gvwr:

4,700 lbs (2132 kg) (approximate)

Cargo

Trunk Volume:

8.4 cubic feet (238 liters) (convertible with top up)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

5-Star (2004 Model)

NHTSA Frontal Passenger:

5-Star (2004 Model)

IIHS Frontal Offset:

Good (2004 Model)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Traction Control System (TCS)

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Optional side-impact airbags (check specific vehicle)

Seatbelts:

3-point front and rear seat belts

Rollover Protection:

Reinforced windshield frame and pop-up roll bars (integrated behind headrests)

💡 Technology Features

Infotainment

Audio System:

Premium audio system with AM/FM stereo, CD player, and often an optional CD changer. Some models featured Shaker 500 or Shaker 1000 audio upgrades.

Climate Control:

Automatic climate control system with optional heated seats.

Driver Assistance

Cruise Control:

Standard cruise control system.

Parking Sensors:

Optional rear parking assist sensors.

Connectivity

Navigation:

Optional factory navigation system (likely touch-screen based for the era).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles or 6 months, whichever comes first (using synthetic blend)

Transmission Fluid Change:

Every 50,000-60,000 miles (MERCON V ATF)

Coolant Flush:

Every 100,000 miles or 5 years (Motorcraft Premium)

Spark Plugs:

Platinum plugs, typically every 100,000 miles (consult manual for exact spec and torque)

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 (consult manual for precise spec)

Power Steering Fluid:

Mercon Power Steering Fluid or ATF DEXRON III/MERCON

Known Issues

Convertible Top Actuators:

Potential issues with hydraulic actuators and sensors for the power convertible top.

Vibrations:

Some models may experience drive shaft vibrations, requiring balancing or replacement.

Ignition Coils:

While the AJ-V8 is generally robust, occasional ignition coil failures can occur.

Rear Main Seal Leaks:

Rare instances of rear main seal oil leaks can occur over time.

📚 Vehicle History

Brand Heritage

Ford Heritage:

Ford has a long history of producing iconic personal luxury cars and convertibles.

Model Evolution

Thunderbird Legacy:

The Thunderbird nameplate has been a significant part of Ford's history since its introduction in 1955, evolving through many generations and design styles.

2002 2005 Generation:

This generation (2002-2005) was a revival of the classic 'baby bird' styling, a conscious effort to recapture the magic of the original.

Production

Production Years:

2002-2005 (for this generation)

Manufacturing Plant:

Ford Wixom Assembly Plant, Wixom, Michigan

🏆 Awards & Recognition

Recognitions

Import Elements:

The use of the Jaguar-derived V8 engine and some platform elements reflect Ford's ownership of Jaguar during this period, showcasing international collaboration.

Ratings

Auto Express Road Test:

While specific awards for the 2004 model are less prominent, earlier models received positive reviews for styling and comfort.

Certifications

Emission Standards:

Meets EPA and CARB emission standards for the 2004 model year.