2004 FLST FXST Softail Motorcycle Repair Manual

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类型: Motorcycle

斯库: 155489

标签: 2004 FLST FXST Harley Davidson Motorcycle Motorcycles Softail

产品多属性

Description

This manual covers the 2004 Softail models, including the FLSTC/FLSTCI Heritage Classic, FLSTF/FLSTFI Fat Boy, FLSTS/FLSTSI Heritage Springer, FXST/FXSTI Softail Standard, FXSTB/FXSTBI Night Train, FXSTS/FXSTSI Springer Softail, and FXSTD/FXSTDI Softail Deuce. These motorcycles are powered by the Twin Cam 88 or Twin Cam 88B V-twin engine, known for its distinctive rumble and classic styling. The Softail platform itself is celebrated for its ability to replicate the appearance of a hardtail frame while incorporating hidden rear suspension for improved ride comfort. The reputation for engineering quality, reliability, and iconic design is evident in these models, offering riders a blend of performance and timeless American cruiser aesthetics. This comprehensive English-language repair manual provides detailed information for owners and technicians. It covers essential maintenance procedures, routine service intervals, fluid specifications, and advanced troubleshooting for all major systems, including the engine, transmission, drivetrain, chassis, suspension, and electrical components. The manual facilitates efficient diagnosis and repair, ensuring the longevity and optimal performance of your 2004 Softail. Its digital format ensures access and portability, making it an invaluable resource for keeping your motorcycle in peak condition.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model Line:

Softail

Model Year:

Applicable Models:

FLSTC/FLSTCI Heritage Classic, FLSTF/FLSTFI Fat Boy, FLSTS/FLSTSI Heritage Springer, FXST/FXSTI Softail Standard, FXSTB/FXSTBI Night Train, FXSTS/FXSTSI Springer Softail, FXSTD/FXSTDI Softail Deuce

Codes

Chassis Code:

Softail platform (specific chassis codes vary by model variant)

👋 Introduction

Market Position

Target Audience:

Harley-Davidson Softail owners and independent mechanics seeking comprehensive repair and maintenance information.

Value Proposition:

Provides instant, digital access to in-depth technical information, enabling self-sufficient repairs and maintenance, unlike traditional paper manuals.

Competitive Analysis

Key Differentiation:

Digital format, instant access, portability on mobile devices, environmental friendliness (saving trees), and lifetime protection policy.

Key Features

Coverage:

Covers all 2004 Harley-Davidson Softail variants, offering a broad range of technical data.

Utility:

Enables efficient diagnosis and repair, minimizing downtime.

Cost Effectiveness:

Avoids physical damage to manuals, offers a more convenient and potentially cost-effective solution than multiple paper manuals.

📋 Manual Details

Coverage Areas

Manual Type:

Repair Manual / Service Manual / Workshop Manual

Language:

English

Format:

Electronic Downloadable PDF

Download Delivery:

Instant Download After Payment

Policy:

Lifetime Protection Policy (replacement if lost or damaged)

📖 Manual Coverage

Systems Covered

Engine:

Engine Removal and Installation, Engine Specifications, Lubrication and Cooling System, Intake & Exhaust

Transmission Drivetrain:

Transmission, Drive Chain & Sprockets

Chassis Suspension:

Steering System, Shocks, Body Work

Electrical:

Electrical System

Fuel System:

Fuel System

Procedures Included

Maintenance:

Routine Maintenance, Fluid Specifications, Service Intervals (implied), Advanced Troubleshooting

Repair:

Component Repair, Engine Rebuild (implied), Transmission Repair (implied), Electrical System Troubleshooting and Repair

Troubleshooting:

Advanced Troubleshooting

Technical Depth

Scope:

Comprehensive coverage for repairs, parts lookup, and routine maintenance.

Diagnostic Capabilities:

Includes advanced troubleshooting sections for identifying and resolving issues.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable within the PDF (standard for quality PDFs)

Printability:

Printable pages for on-site use

Accessibility:

Accessible on smart devices (smartphones, tablets) for trailside repairs.

Print Quality:

High-resolution, suitable for detailed diagrams and schematics.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Twin Cam 88 / Twin Cam 88B (depending on specific Softail model)

Engine Configuration:

V-Twin, 45-degree cylinder angle

Displacement:

88 cubic inches (1450cc)

Bore X Stroke:

3.75 in x 4.00 in (95.25 mm x 101.6 mm)

Compression Ratio:

Typically 8.8:1 or 9.0:1 (depending on specific engine tune and model)

Cooling System:

Air-cooled

Performance

Horsepower:

Approx. 65-70 HP (varies by specific model and tuning)

Torque:

Approx. 75-80 ft-lbs (varies by specific model and tuning)

Fuel System

Fuel Delivery:

Fuel Injection (EFI) for 'i' models (e.g., FLSTCI), Carbureted for non-'i' models (e.g., FLSTC). Specific EFI system is likely Harley-Davidson's electronic sequential port fuel injection (ESPFI).

Fuel Type:

Unleaded gasoline, minimum 91 octane recommended

Carburetor Model If Applicable:

Keihin CV 40mm (for carbureted models)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, helical gears

Gear Ratios:

Specific ratios will be detailed in the manual, typical for this era of Harley-Davidson (e.g., 1st: 9.01, 2nd: 6.07, 3rd: 4.57, 4th: 3.64, 5th: 3.04)

Features

Clutch Type:

Wet, multi-plate, diaphragm spring

Drive Type:

Belt Drive (primary drive), Chain Drive (final drive)

Transmission Fluid Type:

Harley-Davidson recommends specific transmission fluid, often a synthetic 75W-90 or similar viscosity gear oil meeting their specifications. Manual will specify exact P/N and type.

📐 Dimensions

Exterior

Wheelbase:

Varies by model (e.g., FLSTF ~63.2 in, FXST ~64.4 in)

Seat Height:

Varies by model (e.g., FLSTF ~26.1 in, FXST ~27.1 in)

Weights

Dry Weight:

Varies by model (e.g., FLSTF ~645 lbs, FXST ~640 lbs)

Gross Vehicle Weight Rating Gvwr:

Will be specified in the manual, typically around 1000 lbs for these models.

Fuel Capacity:

Typically 4.0 gallons (15.1 L) for most Softail models of this era.

🛡️ Safety Features

Ratings

Safety Certification:

Meets all applicable US federal motor vehicle safety standards (FMVSS) for motorcycles.

Active Features

Braking System:

Hydraulic disc brakes, front and rear. Specific brake caliper and rotor specs will be in the manual.

Passive Features

Lighting:

Headlight, tail light, brake light, turn signals (all typically incandescent bulbs for this year).

Frame Construction:

Steel, welded tube frame with traditional Softail swingarm and concealed rear shock absorbers.

💡 Technology Features

Infotainment

Audio System:

Base models generally do not feature integrated audio systems. Some touring-oriented Softail models (e.g., FLSTC with options) might have aftermarket or dealer-installed radio/audio packages, but not standard.

Driver Assistance

Anti-lock Braking System (ABS) was not a standard or widely available option on most Softail models in 2004. The manual would cover standard braking systems.

Connectivity

Connectivity Features:

None. Connectivity features such as Bluetooth or smartphone integration were not present on motorcycles of this era.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2,500-5,000 miles or annually, whichever comes first. Manual will specify exact interval and oil type.

Primary Chain Tensioner Inspection:

Crucial inspection item, often recommended every 10,000 miles due to potential for wear. Manual will provide details.

Spark Plug Replacement:

Typically every 10,000-20,000 miles. Manual will specify exact interval and plug type (e.g., NGK).

Fluid Specifications

Engine Oil Type:

Harley-Davidson V-Twin 20W-50 or equivalent API SG rated (or higher) motorcycle oil. Manual will specify part number and capacity.

Primary Drive Fluid Type:

Harley-Davidson Primary Chaincase Lubricant or equivalent. Manual will specify capacity and fluid type.

Brake Fluid Type:

DOT 4 hydraulic brake fluid (unless otherwise specified for specific models with ABS, which is unlikely for this year). Manual will specify.

Known Issues

Primary Chain Tensioner:

Hydraulic tensioner wear can lead to noise and potential chain damage. Early inspection and replacement are vital.

Crankshaft Position Sensor:

Failure can cause starting issues or stalling. Located near the rear cylinder.

Oil Leaks:

Common areas for leaks can include primary and transmission seals, as well as O-rings and gaskets over time.

Fuel System Clogging:

Especially with carbureted models, fuel deposits can occur if the motorcycle sits for extended periods without fuel stabilizer.

📚 Vehicle History

Brand Heritage

Manufacturer:

Harley-Davidson Motor Company, established 1903.

Model Evolution

Softail Platform:

The Softail platform, introduced in 1984, is known for its rigid-look frame with concealed rear suspension, mimicking the appearance of classic hardtail motorcycles.

2004 Updates:

The 2004 models represent a refinement of the Softail platform, incorporating the Twin Cam 88 engine and advancements in fuel injection and chassis design. Specific model variants like the Heritage Classic, Fat Boy, Springer Softail, etc., offer distinct styling and features.

Production

Manufacturing Location:

Primarily assembled in York, Pennsylvania, USA.

🏆 Awards & Recognition

Recognitions

Brand Reputation:

Harley-Davidson is renowned for its iconic styling, powerful V-twin engines, and strong community following, consistently ranking high in motorcycle brand loyalty.