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Harley FXSTDSE2 Screamin Eagle Deuce 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTDSE2 Screamin' Eagle Deuce Year: 2004 Codes Model Code: FXSTDSE2 Engine Family Code: Twin Cam 103 👋 Introduction Market Position Positioning: The FXSTDSE2...
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类型: Motorcycle
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斯库: 170499
Harley FXSTDSE2 Screamin Eagle Deuce 2004 Service Repair ManualHarley FXSTDSE2 Screamin Eagle Deuce 2004 Service Repair ManualHarley FXSTDSE2 Screamin Eagle Deuce 2004 Service Repair ManualHarley FXSTDSE2 Screamin Eagle Deuce 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXSTDSE2 Screamin' Eagle Deuce
Year:
2004
Codes
Model Code:
FXSTDSE2
Engine Family Code:
Twin Cam 103
👋 Introduction
Market Position
Positioning:
The FXSTDSE2 Screamin' Eagle Deuce represented the pinnacle of Harley-Davidson's custom cruiser offerings for 2004, blending classic styling with enhanced performance. This manual is essential for owners and technicians maintaining these exclusive models.
Competitive Analysis
Comparisons:
Competed in the high-end cruiser market against models from Indian, and custom-built motorcycles, offering a factory-backed, limited-edition performance package.
Key Features
Vehicle Highlights:
Limited Edition, Screamin' Eagle performance enhancements, custom styling, premium components.
Manual Value Proposition
Value:
Provides the authoritative technical documentation necessary to maintain, diagnose, and repair the complex systems of the limited-edition FXSTDSE2, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Engine Overhaul, Transmission Repair, Chassis, Suspension, Brakes, Bodywork, Customization
Page Count
Estimated Page Count:
400-500
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission, Clutch, Primary Drive
Chassis And Suspension:
Frame, Front Fork, Rear Suspension, Wheels, Tires, Steering
Brakes:
Front and Rear Brake Systems, Hydraulic Lines, Calipers, Master Cylinders
Electrical:
Battery, Charging System, Starting System, Lighting, Gauges, Switches, Wiring Diagrams, Electronic Control Module (ECM)
Bodywork And Trim:
Fenders, Fuel Tank, Seat, Handlebars, Fairings (if applicable), Trim Pieces
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Service, Brake Fluid Flush
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides, Common Issue Resolution
Repair And Overhaul:
Engine Disassembly/Reassembly, Transmission Rebuild, Fork Seal Replacement, Brake Pad Replacement, Electrical Component Diagnosis and Repair
Special Tools:
Identification and usage of specialized Harley-Davidson tools required for specific procedures
Technical Specifications:
Torque Values, Clearances, Fluid Capacities, Electrical Schematics, Measurement Specifications
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds. Includes detailed diagnostic information and repair procedures suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, text-searchable, printable
Print Quality
Print Readability:
Optimized for clear printing of text and diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103B V-twin
Displacement:
103 cu. in. (1690 cc)
Bore X Stroke:
3.937 in. x 4.252 in. (100 mm x 108 mm)
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approximately 70-75 HP (factory figures often vary, performance tuning contributes)
Torque Estimated:
Approximately 90-95 ft-lbs @ 3500 RPM (factory figures often vary, performance tuning contributes)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Ignition System
Ignition Type:
High-performance ignition module
Lubrication
Oil Type:
Harley-Davidson SYN3 Synthetic Motorcycle Oil (or equivalent V-twin specific synthetic)
Oil Capacity:
3.7 US quarts (3.5 L) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Primary Drive:
Duplex chain, wet, multi-plate clutch
Final Drive:
Belt drive, 32/66 ratio
Features
Clutch Type:
Hydraulically actuated, wet multi-plate
Transmission Fluid:
Harley-Davidson Transmission Fluid (or equivalent V-twin specific fluid)
Transmission Fluid Capacity:
24 US fluid ounces (0.71 L)
📐 Dimensions
Exterior
Length:
93.3 in. (2370 mm)
Width Handlebars:
36.6 in. (930 mm)
Height:
47.6 in. (1209 mm)
Seat Height Laden:
25.0 in. (635 mm)
Ground Clearance:
4.7 in. (119 mm)
Weights
Dry Weight:
620 lbs (281 kg)
Wet Weight Estimated:
655 lbs (297 kg)
Gross Vehicle Weight Rating Gvwr:
1060 lbs (481 kg)
Cargo
Fuel Capacity:
5.0 US gallons (18.9 L)
Wheels And Tires
Front Tire:
MT90B16
Rear Tire:
200/55R17
Wheelbase:
64.5 in. (1638 mm)
Wheel Bolt Pattern:
5x4.5 inch (common Harley pattern)
🛡️ Safety Features
Ratings
Crash Testing:
Motorcycles are generally not subject to the same structured crash testing as passenger vehicles. Safety relies on design and rider skill.
Active Features
Braking System:
Dual-disc front brakes, Single-disc rear brake with Brembo calipers (typically)
Lighting:
Halogen headlamp, LED tail lamp, Incandescent front and rear turn signals
Passive Features
Frame Construction:
Steel frame designed for stability and rider control
Ergonomics:
Cruiser riding position designed for comfort and control
💡 Technology Features
Infotainment
Audio System:
Typically no integrated infotainment system; emphasis on the riding experience. Optional accessory audio systems may have been available.
Driver Assistance
Rider Aids:
None (traditional motorcycle control). Safety features are mechanical and electrical system integrity.
Connectivity
Connectivity Features:
None (traditional motorcycle).
Engine Management
ECM Capabilities:
Electronic Control Module (ECM) manages fuel injection, ignition timing, and diagnostics. The manual details ECM data access and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or annually, whichever comes first (refer to manual for specific conditions)
Transmission Fluid Change Interval:
Every 10,000 miles (16,000 km) or annually
Primary Chain Case Oil Change Interval:
Every 10,000 miles (16,000 km) or annually
Spark Plug Replacement Interval:
Every 10,000 miles (16,000 km) or as needed based on inspection
Brake Fluid Flush Interval:
Every 24 months or as needed based on inspection
Fluid Specifications
Engine Oil Spec:
SAE 20W-50 Synthetic Motorcycle Oil (Harley-Davidson SYN3 recommended)
Transmission Fluid Spec:
Harley-Davidson Transmission Fluid (or equivalent 80W-90 gear oil)
Primary Chain Case Fluid Spec:
Harley-Davidson Primary Chain Case Oil (or equivalent V-twin specific primary oil)
Brake Fluid Spec:
DOT 4 Hydraulic Fluid (for clutch and brake systems)
Known Issues
Common Concerns:
Early Twin Cam models can sometimes exhibit cam chain tensioner wear, potential oil leaks, and heat management considerations in heavy traffic. Customization can also lead to unique maintenance needs.
Manual Assistance For Issues:
The service manual provides detailed diagnostics and repair procedures for addressing common issues and ensuring proper component function.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, boasts over a century of motorcycle manufacturing, establishing iconic designs and a strong association with American culture and freedom.
Model Evolution
Deuce Lineage:
The Deuce model, introduced in 1999, was characterized by its raked-out front end and distinctive styling. The FXSTDSE2 'Screamin' Eagle' variant represents a factory-tuned, limited-production version with performance upgrades.
Production
Production Era:
The Deuce model was produced from 1999 to 2007. The SE2 variant was a specific limited-production model for 2004.
Manufacturing Location:
United States (Harley-Davidson's primary manufacturing facilities)
🏆 Awards & Recognition
Recognitions
Model Recognition:
Limited Edition models like the Screamin' Eagle series are often recognized by collectors and enthusiasts for their exclusivity and performance upgrades.
Ratings
Dealer Ratings:
N/A (Manual specific)
Certifications
Manual Quality Certification:
N/A (This is a digital product, not a certified manufactured item.)
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