🏷️ Basic Information

Make:

Jeep

Model:

Wrangler

Year:

2004

Model Code:

TJ

👋 Introduction

Target Audience:

Jeep Wrangler owners interested in DIY maintenance and repair, as well as independent repair shops.

Manual Value Proposition:

Empowers owners to perform repairs and maintenance themselves, saving money and gaining mechanical knowledge.

Diy Focus:

Explicitly designed to facilitate 'do-it-yourself in home' repairs and servicing.

Tool Incentive:

Encourages tool acquisition as part of the DIY process.

📋 Manual Details

Manual Type:

Service & Repair Manual

Language:

English

Format:

PDF Download

Compatible Os:

All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader

📖 Manual Coverage

General Maintenance:

Yes

Troubleshooting:

Yes

Engine Service Repair:

Yes

Transmission Service Repair:

Yes

Brake System:

Yes

Electrical System:

Yes

Suspension:

Yes

Wiring Diagram:

Yes

Periodic Lubrication:

Yes

Steering:

Yes

Cooling System:

Yes

Fuel Injection Fuel System:

Yes

Emission System:

Yes

Heater Air Conditioning:

Yes

Engine Control System:

Yes

Chassis Body:

Yes

Restraint System:

Yes

Interior:

Yes

Differential Drive Axle:

Yes

Workshop Procedures:

Detailed instructions and step-by-step diagrams for all workshop procedures.

Diagnostics Level:

Comprehensive troubleshooting guides and diagnostic procedures.

Repair Scope:

DIY home repair capabilities, covering all major workshop procedures.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Digital PDF, optimized for on-screen viewing and printing.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Searchable Text:

Likely (depending on PDF source) - enables quick navigation.

⚙️ Engine Specifications

Engine Options 2004 Wrangler:

Primarily the 4.0L (242 cu in) Inline-6 and the 2.4L (147 cu in) Inline-4. This manual likely covers both.

4.0L I6 Approx Hp:

190 hp @ 4600 rpm (estimate, varies slightly by year/tuning)

4.0L I6 Approx Torque:

235 lb-ft @ 3200 rpm (estimate, varies slightly by year/tuning)

2.4L I4 Approx Hp:

147 hp @ 5200 rpm (estimate)

2.4L I4 Approx Torque:

158 lb-ft @ 4000 rpm (estimate)

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Transmission Options 2004 Wrangler:

AX-15 (4-speed automatic) and NV3550 (5-speed manual) are common. The manual will detail both.

Manual Transmission Details:

5-speed manual (NV3550) likely covered in detail.

Automatic Transmission Details:

4-speed automatic (42RLE) likely covered in detail.

Transfer Case:

2-speed New Process (NP) 231 Command-Trac part-time 4WD system.

📐 Dimensions

Wheelbase 2 Door:

93.4 inches (2372 mm)

Length 2 Door:

158.5 inches (4026 mm)

Width 2 Door:

66.7 inches (1694 mm)

Height 2 Door Soft Top:

71.6 inches (1819 mm)

Curb Weight Approx:

3,600 - 4,000 lbs (1633 - 1814 kg), depending on configuration.

🛡️ Safety Features

NHTSA Rollover Resistance:

3-star (typical for this era of SUVs, particularly body-on-frame).

ABS:

Standard on all models.

Airbags:

Driver and front passenger airbags.

Body Construction:

Solid axle front and rear suspension with robust chassis construction.

💡 Technology Features

Audio System Options:

Standard AM/FM stereo with cassette and CD player options. Upgraded Infinity speaker systems were available.

Advanced Safety Features:

Limited by era; primarily focused on passive safety features and ABS.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000 to 7,500 miles (5,000 to 12,000 km) or 6 months, depending on oil type and driving conditions. The manual will specify recommended intervals with various oil types.

Transmission Fluid Change:

Consult manual for specific intervals based on driving conditions (e.g., 30,000-60,000 miles for severe use).

Differential Fluid Change:

Recommended around 30,000 miles, especially if used for towing or off-roading. Manual will provide specific intervals.

Engine Oil Type:

Likely SAE 10W-30 or 5W-30 for the 4.0L, and SAE 5W-30 for the 2.4L. Manual will confirm with API service classifications (e.g., API SN).

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) coolant. Manual will specify Mopar or equivalent.

Transmission Fluid Auto:

ATF+4 (Mopar P/N 05013457AA or equivalent).

Transmission Fluid Manual:

Likely GL-3 or GL-4 75W-90 synthetic gear oil for NV3550. Manual will specify exact type and viscosity.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Manual will confirm.

Common Wrangler Tj Issues:

Examples include potential for exhaust manifold cracks (especially 4.0L), interior water leaks, rust on frame and body, front sway bar link issues, and typical wear-and-tear on suspension components from off-road use. The manual will offer solutions for these.

📚 Vehicle History

Jeep Legacy:

Jeep has a rich military and off-road heritage dating back to World War II.

Tj Generation:

The TJ generation (1997-2006) marked a significant departure with the introduction of coil springs instead of leaf springs, improving ride comfort and handling.

Production Plant:

Toledo South Complex, Toledo, Ohio, USA.

🏆 Awards & Recognition

Off Road Capability Recognition:

Consistently recognized as a benchmark for off-road capability in its class.