🏷️ Basic Information

Make:

Jeep

Model:

Wrangler

Year:

2004

Generation:

TJ (Second Generation)

Vehicle Code:

TJ

👋 Introduction

Target Audience:

Jeep Wrangler TJ owners seeking comprehensive repair and maintenance information, DIY enthusiasts, independent repair shops.

Alternatives To Factory Manuals:

Provides a cost-effective alternative to expensive factory CD-ROMs or printed manuals, offering similar depth of information.

Digital Delivery:

Instant email delivery, eliminating shipping delays and costs.

Content Similarity To Oem:

Described as similar to factory shop manuals, indicating comprehensive and accurate data.

Cross Platform Compatibility:

Works on all PC-based Windows operating systems and Mac computers.

📋 Manual Details

General Coverage:

Complete Workshop Service / Repair Manual

Estimated Page Count:

Likely exceeds 1000 pages (typical for factory service manuals)

Type:

Workshop Service Manual / Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Lubrication And Maintenance:

Scheduled maintenance, fluid types, capacities, lubrication points, grease types.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, sway bars, alignment procedures.

Brakes:

Front and rear brake systems (disc/drum configurations depending on model), hydraulic components, ABS (if equipped), parking brake, bleeding procedures.

Cooling System:

Radiator, water pump, thermostat, hoses, coolant types, pressure testing, fan operation.

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting, power distribution, fuses, relays, grounding.

Engine:

Detailed engine repair, overhaul, internal components (pistons, rings, bearings, valves, camshafts), timing components, cylinder head, block.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, throttle body, fuel filter, evaporative emission control (EVAP).

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes, hangers, oxygen sensors.

Transmission:

Manual and automatic transmission overhauls, clutch (manual), torque converter (automatic), transmission fluid specifications, shift linkage, transfer case.

Heating And Air Conditioning:

HVAC system components, refrigerant, compressor, condenser, evaporator, blower motor, climate control panel, diagnosis.

Emission Control Systems:

Diagnosis and repair of emissions-related components, OBD-II system, EGR, PCV, EVAP.

Body:

Body panels, doors, hinges, latches, glass, interior trim, bumpers, convertible top (if applicable), paint repair basics.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all vehicle systems.

Diagnostic Procedures:

Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair.

Overhaul Procedures:

Complete engine and transmission rebuild procedures.

Maintenance Tasks:

Oil changes, filter replacements, fluid checks, brake pad replacements, tire rotations.

Depth:

Factory-level technical information, suitable for professional mechanics and advanced DIYers.

📊 Manual Specifications

File Type:

PDF

Searchable:

Likely searchable text within the PDF for efficient information retrieval.

Printability:

Printable, allowing users to print specific sections or the entire manual.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Type:

Inline 6-Cylinder (3.7L or 4.0L based on market and specific TJ variant - likely 4.0L for North American market)

Engine Displacement Liters:

Likely 4.0 L (242 cu in) - 'PowerTech' I6

Engine Code:

AMC 242

Bore X Stroke:

3.875 in x 3.375 in (99.4 mm x 85.7 mm)

Compression Ratio:

8.8:1

Horsepower Est:

Approx. 190 hp @ 4600 rpm

Torque Est:

Approx. 235 lb-ft @ 3200 rpm

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Valve Train:

Overhead Valve (OHV), Pushrod Actuated

Cylinder Head Material:

Cast Iron

Block Material:

Cast Iron

🔧 Transmission

Type:

5-Speed Manual Transmission (NV3550 or NSG370)

Type:

4-Speed Automatic Transmission (42RLE)

Transfer Case:

Command-Trac NV241 GII (Part-Time, 2-High, 4-High Part-Time, 4-Low Part-Time)

Manual Transmission Fluid:

Likely Mopar Manual Transmission Lubricant (or equivalent API GL-3/GL-4 rated 75W-90 synthetic gear oil)

Automatic Transmission Fluid:

ATF+4 (MS-9602)

📐 Dimensions

Wheelbase Inches:

93.4 inches

Length Inches:

160.5 inches

Width Inches:

66.7 inches

Height Inches:

71.9 inches (soft top)

Curb Weight Lbs Est:

Approximately 3500-3700 lbs

Gross Vehicle Weight Rating Lbs Est:

Approximately 5000-5200 lbs

🛡️ Safety Features

NHTSA Rollover Resistance Rating:

4/5 stars (typical for SUVs)

ABS:

Standard Anti-lock Braking System (ABS)

Airbags:

Driver and Passenger Frontal Airbags

Rollover Protection:

Integrated sport bar and roll cage structure

💡 Technology Features

Audio System:

Optional AM/FM/CD player, available with premium sound system.

Cruise Control:

Available

Traction Control:

Limited availability, often part of higher trims or optional packages.

Auxiliary Input:

Not typically standard on 2004 models, aftermarket solutions common.

🔧 Maintenance

Oil Change Interval:

Every 3,000-5,000 miles or 6 months, whichever comes first (depending on driving conditions).

Engine Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000-30,000 miles or annually.

Spark Plug Replacement:

Approximately 100,000 miles (Platinum/Iridium plugs).

Engine Oil Type:

API SP, ILSAC GF-6A SAE 10W-30 (or SAE 5W-30 for extreme cold weather)

Engine Coolant:

Chrysler/Mopar OAT (Orange) Antifreeze/Coolant, 5/150,000 Formula

Brake Fluid:

DOT 3

Power Steering Fluid:

Mopar Power Steering Fluid or ATF+4

Differential Fluid Front Rear:

API GL-5 SAE 80W-90 (for standard axles); SAE 75W-140 synthetic recommended for heavy use/towing; use friction modifier for limited-slip differentials if equipped.

Transfer Case Fluid:

ATF+4 (MS-9602)

Common Tj Issues:

Crankshaft position sensor failure, distributor issues (early models), exhaust manifold cracks, oil filter adapter housing leaks, clutch slave cylinder failure (manual), steering box wear, rust in body mounts and frame.

📚 Vehicle History

Jeep Legacy:

Direct descendant of WWII Willys-Jeep, known for off-road capability and ruggedness.

Tj Generation Start:

Introduced in 1997 as a redesign of the YJ Wrangler, returning to round headlights.

Tj Key Features:

Coil spring suspension (significant improvement over YJ's leaf springs), more refined interior, available with inline-6 engine.

Production Location:

Toledo, Ohio, USA

Production Years Tj:

1997-2006

🏆 Awards & Recognition

Jeep Wrangler Reputation:

Consistently praised for off-road capability and iconic design.