KIA SEDONA 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2004 Codes Chassis Code: VQ 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families seeking versatile and comfortable transportation Competitive...

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类型: Car

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标签: 2004 Car Cars Kia Misc SEDONA

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sedona

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Minivan

Target Audience:

Families seeking versatile and comfortable transportation

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Chrysler Town & Country, Dodge Grand Caravan, Ford Windstar

Key Features

Vehicle Strengths:

Spacious interior, flexible seating configurations, practical for families, value pricing.

Manual Value Proposition:

Provides DIY mechanics and owners with the factory-level knowledge to maintain and repair their vehicle effectively, saving time and money.

📋 Manual Details

Coverage Areas

Model Variants Covered:

All trim levels and configurations of the 2004 Kia Sedona

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Full Service & Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, piston, crankshaft, camshaft, timing belt/chain, lubrication system, cooling system, fuel system (injection, pump, injectors), emissions control.

Engine Management:

ECM/PCM diagnosis, sensors (MAP, MAF, O2, coolant temp, throttle position), actuators (idle air control, EVAP purge solenoid), ignition system (spark plugs, coils, timing), starting and charging systems.

Transmission Automatic:

Transmission assembly, torque converter, valve body, planetary gear sets, clutches, bands, transmission fluid, electronic controls, solenoids, diagnosis, and repair.

Drivetrain:

Front-wheel drive components, CV axles, front differential, driveshaft, rear differential (if applicable), wheel bearings.

Suspension:

Front suspension (struts, coil springs, control arms, ball joints, sway bar), rear suspension (multi-link, trailing arms, coil springs, shock absorbers), steering linkage, power steering system (pump, rack and pinion).

Brakes:

Front and rear disc brakes, brake calipers, pads, rotors, brake fluid, master cylinder, brake booster, ABS system (modulator, sensors, control module), parking brake.

Electrical System:

Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior lights), horn, power windows, power locks, power mirrors, sunroof operation.

HVAC:

Air conditioning system (compressor, condenser, evaporator, refrigerant, controls), heating system (heater core, blower motor, controls), climate control module.

Body And Interior:

Body panels, doors, hood, tailgate, bumpers, interior trim, seats, dashboard, headliner, carpeting, body repair, rust prevention.

Chassis And Frame:

Frame structure, body mounts, unibody construction details.

Diagnostic Troubleshooting:

Systematic diagnostic procedures, symptom-based troubleshooting charts, error code interpretation (OBD-II).

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, tire rotations, brake inspections, belt and hose inspections.

Routine Repairs:

Spark plug replacement, battery service, brake pad/rotor replacement, wiper blade replacement, bulb replacement, filter replacements.

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake system overhaul, steering system repair.

Electrical Diagnostics:

Wiring harness testing, component testing (sensors, actuators), circuit diagnosis using multimeter and oscilloscopes.

Troubleshooting Guides:

Detailed flowcharts and step-by-step instructions for diagnosing common and uncommon problems.

Component Replacement:

Step-by-step instructions for replacing virtually all serviceable components.

Torque Specifications:

Accurate torque values for all critical fasteners.

Technical Depth

Depth Level:

Comprehensive from basic maintenance to complete engine and transmission overhauls, including detailed electrical troubleshooting.

Diagnostic Capabilities:

Includes OBD-II codes, live data interpretation, and component-specific diagnostic strategies.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content

Printability:

Printable pages

Print Quality

Image Resolution:

High-resolution diagrams and illustrations

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

V6, SOHC (Single Overhead Cam)

Displacement:

3.5 Liters (3497 cc)

Performance

Horsepower:

195 hp @ 5500 rpm (approx.)

Torque:

217 lb-ft @ 3000 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Oil

Recommended Oil Viscosity:

SAE 5W-30

Oil Capacity With Filter:

4.5 US Quarts (4.2 Liters)

Cooling System

Coolant Type:

Ethylene Glycol based antifreeze (e.g., Hyundai/Kia Long Life Coolant Pink)

Coolant Capacity:

8.7 US Quarts (8.2 Liters)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic Overdrive

Optional

Optional Transmission:

N/A for 2004 model year

Features

Transmission Fluid Type:

SPIII Automatic Transmission Fluid (ATF)

Transmission Fluid Capacity:

3.0 US Quarts (2.8 Liters) for drain and fill

📐 Dimensions

Exterior

Length:

194.1 inches (4930 mm)

Width:

77.8 inches (1976 mm)

Height:

67.9 inches (1725 mm)

Wheelbase:

117.1 inches (2974 mm)

Front Track:

65.0 inches (1651 mm)

Rear Track:

64.6 inches (1641 mm)

Interior

Passenger Volume:

154.3 cu ft (4369 L)

Cargo

Cargo Volume Behind 3Rd Row:

39.8 cu ft (1127 L)

Cargo Volume Behind 2Nd Row:

83.2 cu ft (2356 L)

Cargo Volume Behind 1St Row:

141.2 cu ft (4000 L)

Weights

Curb Weight:

4470 - 4650 lbs (2027 - 2110 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr:

5940 lbs (2700 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating Driver:

★★★★☆ (4 stars)

NHTSA Frontal Crash Rating Passenger:

★★★★☆ (4 stars)

NHTSA Side Impact Rating Front Seat:

★★★★★ (5 stars)

NHTSA Side Impact Rating Rear Seat:

★★★★☆ (4 stars)

IIHS Moderate Overlap Frontal Offset:

IIHS Side Impact:

Active Features

Standard Anti-lock Braking System

Traction Control:

Optional Traction Control System (TCS)

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Available front side-impact airbags

Rollover Protection:

Rollover mitigation system integrated with ESP (if equipped)

Seatbelts:

3-point seatbelts with pretensioners for all occupants

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, optional cassette player, optional premium audio system with subwoofer.

Climate Control:

Manual air conditioning with optional automatic climate control.

Driver Assistance

Cruise Control:

Standard cruise control

Parking Assist:

Optional rear parking sensors.

Connectivity

Auxiliary Input:

Not commonly equipped, typically requires aftermarket installation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil). Conventional oil may require shorter intervals.

Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement Interval:

Every 90,000 miles (144,000 km) for platinum-tipped plugs.

Timing Belt Replacement Interval:

Every 60,000 miles (96,000 km) or 4 years, whichever comes first (crucial for this engine).

Fluid Specifications

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF SPIII or equivalent

Known Issues

Common Issue 1:

Timing belt failure due to age/mileage (causes catastrophic engine damage if it breaks).

Common Issue 2:

Automatic transmission shifting problems or failure.

Common Issue 3:

Front suspension wear (ball joints, tie rod ends).

Common Issue 4:

HVAC system issues (blower motor, AC compressor).

Common Issue 5:

Power sliding door malfunctions.

📚 Vehicle History

Brand Heritage

Kia Heritage:

Kia Motors Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles. Known for its value-oriented vehicles and growing global presence.

Model Evolution

Sedona First Generation Launch:

The first generation Kia Sedona (VQ) was introduced in 1998 in South Korea and in late 1998 for the 1999 model year in North America. The 2004 model represents a facelifted version of this generation.

2004 Facelift Details:

The 2004 model received updated styling, including a revised grille, front and rear bumpers, and potentially interior enhancements. The powertrain remained largely the same.

Production

Production Location:

South Korea (primarily) and later assembled in other regions.

Production Years

First Generation Production Years:

1998/1999 - 2005

🏆 Awards & Recognition

Recognitions

Overall Reputation 2004:

Generally well-regarded for its utility and family-friendly features in its segment, though not often winning major awards against established competitors.