KIA SEDONA (GQ) 2004 3.5 DOHC Engine Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2004 Chassis Code: GQ Engine Variant: 3.5 DOHC Codes Engine Code Common: G6CU 👋 Introduction Market Position Vehicle Segment: Minivan/MPV (Multi-Purpose...

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标签: 2004 Car Cars Kia Misc SEDONA (GQ)

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sedona

Year:

Chassis Code:

Engine Variant:

3.5 DOHC

Codes

Engine Code Common:

👋 Introduction

Market Position

Vehicle Segment:

Minivan/MPV (Multi-Purpose Vehicle)

Target Audience:

Families, fleet operators seeking a spacious and versatile people carrier.

Competitive Analysis

Key Competitors 2004:

Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture.

Key Features

Vehicle Highlights:

Spacious interior, flexible seating arrangements, comfortable ride, practical for carrying passengers and cargo.

Manual Value Proposition:

Essential for owners and technicians to maintain and repair the specific 3.5L V6 engine, ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Coverage Scope:

Engine Service and Repair Procedures

Page Count

Estimated Pages:

Approximately 800-1200 pages (typical for comprehensive engine manuals)

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, rebuilding, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system.

Engine Electrical:

Ignition system, fuel injection system (MPI), emission control systems, starter system, charging system (alternator).

Fuel System:

Fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel tank diagnostics.

Cooling System:

Radiator, thermostat, water pump, cooling fan, coolant replacement, hoses, pressure testing.

Lubrication System:

Oil pump, oil filter, oil pan, oil passages, oil pressure testing.

Procedures Included

Maintenance:

Oil and filter changes, spark plug replacement, air filter replacement, coolant flush and fill, drive belt inspection and replacement.

Troubleshooting:

Diagnostic procedures for common engine faults, drivability issues, misfires, starting problems, performance issues, and emission control faults.

Repair:

Complete engine overhaul, cylinder head gasket replacement, timing belt/chain replacement, piston and ring replacement, valve servicing.

Diagnostics:

Diagnostic Trouble Codes (DTCs) interpretation, sensor testing (e.g., Crankshaft Position Sensor, Camshaft Position Sensor, Mass Air Flow Sensor, Oxygen Sensors), actuator testing.

Technical Depth

Depth Level:

Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable, allowing quick access to specific information.

Print Quality

Image Resolution:

High resolution for clear diagrams and illustrations.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6, Naturally Aspirated

Displacement:

3.5 Liters (3497 cc)

Valve Configuration:

DOHC (Double Overhead Camshaft), 24 Valves (4 valves per cylinder)

Bore X Stroke:

93.0 mm x 85.0 mm (approximate)

Compression Ratio:

9.4:1 (typical)

Performance

Horsepower:

195 hp @ 5500 rpm (approximate, may vary slightly by market)

Torque:

217 lb-ft @ 3000 rpm (approximate, may vary slightly by market)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Engine Components

Timing Mechanism:

Timing Belt (critical component for maintenance; manual will detail replacement intervals and procedures)

Block Material:

Aluminum Alloy

Cylinder Head Material:

Aluminum Alloy

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic Transmission

Transmission Model Common:

Possibly a Hyundai/Kia internally developed transmission, e.g., F4AEL or similar.

Optional

Optional Transmission:

N/A for this engine/year combination (typically automatic only)

Features

Transmission Features:

Electronically controlled, adaptive shift logic, potential for manual mode (Sportmatic or similar, depending on trim).

Fluid Specs

Transmission Fluid Type:

Kia ATF SP-III or equivalent Dexron III/Mercon

Fluid Capacities

Transmission Fluid Capacity:

Approximately 7.5 - 8.5 liters (subject to draining and refilling)

📐 Dimensions

Exterior

Length:

Approx. 4820 mm (189.8 in)

Width:

Approx. 1900 mm (74.8 in)

Height:

Approx. 1740 mm (68.5 in)

Wheelbase

Wheelbase:

Approx. 2905 mm (114.4 in)

Interior

Seating Capacity:

7 or 8 passengers

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 470 liters (16.6 cu ft)

Cargo Volume Behind 2Nd Row:

Approx. 1300 liters (45.9 cu ft)

Weights

Curb Weight:

Approx. 1900 - 2100 kg (4189 - 4630 lbs)

Gross Vehicle Weight Rating Gvwr:

Approx. 2600 - 2800 kg (5732 - 6173 lbs)

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

Likely 4-star driver, 5-star passenger (based on similar vehicles of the era, requires manual verification)

IIHS Ratings:

Varies by specific test, generally acceptable for its class at the time (requires manual verification)

Active Features

Active Safety Features:

Anti-lock Braking System (ABS), Traction Control System (TCS) (standard on most trims).

Passive Features

Passive Safety Features:

Front airbags, front side-impact airbags, three-point seat belts for all occupants, child seat anchors (LATCH).

💡 Technology Features

Infotainment

Infotainment System:

Standard AM/FM/CD player, optional cassette, available premium audio systems, rear-seat entertainment system options.

Driver Assistance

Driver Assistance Features:

Cruise control. Limited advanced driver-assistance systems (ADAS) were common for the era.

Connectivity

Connectivity Options:

Power windows, power door locks, remote keyless entry. Bluetooth was not standard.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first (under normal driving conditions).

Engine Oil Filter Change Interval:

Change with every oil change.

Timing Belt Replacement Interval:

Critical! Typically every 60,000 miles or 5 years, whichever comes first. Failure can cause catastrophic engine damage. Manual will provide exact specification and procedure.

Spark Plug Replacement Interval:

Approximately 60,000 miles, depending on plug type (iridium recommended).

Coolant Replacement Interval:

Every 30,000 miles or 2 years, flush and refill.

Fluid Specifications

Engine Oil Specification:

API SG or higher, SAE 5W-30 Synthetic or Synthetic Blend (verify in manual for exact spec).

Engine Oil Capacity:

Approx. 4.7 liters (5.0 US quarts) with filter.

Coolant Type:

Ethylene Glycol based coolant, typically Asian Red or Pink Long-Life formula (e.g., HOAT).

Known Issues

Common Engine Issues:

Timing belt failure (if neglected), potential for oil leaks (valve cover gaskets, oil pan gasket), intake manifold gasket leaks, occasional sensor failures (e.g., crankshaft position sensor).

Common Transmission Issues:

Erratic shifting, slipping, failure to engage gears (often related to fluid degradation or internal wear).

📚 Vehicle History

Brand Heritage

Kia History:

Kia Motors Corporation is a South Korean automobile manufacturer, known for producing a wide range of vehicles, increasingly focusing on value, design, and technology.

Model Evolution

Sedona Generations:

The 2004 Sedona represents the first generation (GQ/VE) of Kia's minivan, introduced in 1998 (Europe) / 1999 (North America).

Sedona Updates 2004:

The 2004 model year saw some minor revisions, often including updated features or minor styling tweaks to maintain competitiveness.

Production

Manufacturing Location:

South Korea (primarily)

Production Years First Gen:

1998-2006 (globally, with regional variations)

🏆 Awards & Recognition

Recognitions

Awards And Recognition:

The Sedona generally received moderate reviews for its segment, often praised for practicality and value, though not typically winning major awards against established Japanese competitors.