KIA SPORTAGE 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2004 Codes Internal Model Code: NQ5 Vin Code: K 👋 Introduction Market Position Segment: Compact SUV / Crossover Positioning: Affordable, practical,...

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标签: 2004 Car Cars Kia Misc SPORTAGE

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Codes

Internal Model Code:

Vin Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Positioning:

Affordable, practical, and stylish compact SUV offering good value.

Competitive Analysis

Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra (older generation competitors).

Key Features

Body Styles:

5-door SUV

Drivetrain Options:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD)

Powertrain Options:

Proven and reliable inline 4-cylinder and V6 engine options.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Secondary Coverage:

Global (where applicable)

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual

Description:

Comprehensive technical guide for repair, maintenance, and diagnostics.

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain, Fuel System, Exhaust System

Chassis:

Suspension, Steering, Brakes, Wheels, Tires

Electrical:

Lighting, Gauges, Audio System, HVAC Controls, Power Accessories, Body Control Modules (BCM), Powertrain Control Modules (PCM)

Body:

Body Panels, Doors, Glass, Interior Trim, Seating, Exterior Trim

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections

Diagnostics:

Troubleshooting guides, symptom analysis, DTC (Diagnostic Trouble Code) interpretation

Repair:

Component removal and installation, adjustments, rebuild procedures for major systems

Specifications:

Torque values, clearances, fluid capacities, electrical schematics

Technical Depth

Depth:

Comprehensive, from basic fluid checks to complete engine and transmission overhauls.

Target Audience:

Professional Technicians, DIY Enthusiasts, Owners seeking in-depth knowledge.

📊 Manual Specifications

File Format

Format:

Searchability:

Text-searchable for quick information retrieval.

Compatibility:

Compatible with all major operating systems (Windows, macOS, Linux, iOS, Android).

Print Quality

Resolution:

High-resolution scans for clear text and diagrams.

Printable:

Yes, individual pages or sections can be printed.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

G4JP-G (2.0L)

Engine Description 1:

2.0L DOHC Inline-4 Cylinder

Displacement 1:

1998 cc

Horsepower 1:

122 hp @ 5000 rpm (approx.)

Torque 1:

177 Nm @ 4000 rpm (approx.)

Bore Stroke 1:

82.0 mm x 93.5 mm

Compression Ratio 1:

9.6:1

Secondary Engine

Engine Code 2:

G6BA (2.7L)

Engine Description 2:

2.7L DOHC V6 (Delta)

Displacement 2:

2656 cc

Horsepower 2:

173 hp @ 5500 rpm (approx.)

Torque 2:

245 Nm @ 4000 rpm (approx.)

Bore Stroke 2:

86.7 mm x 75.0 mm

Compression Ratio 2:

9.8:1

Performance

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 AKI (minimum)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Tank Capacity:

65 Liters (17.2 Gallons)

Emissions

Emission Standards:

Meets EPA requirements for 2004 models.

🔧 Transmission

Standard

Transmission Type 1:

5-Speed Manual

Optional

Transmission Type 2:

4-Speed Automatic (with Overdrive)

Features

Automatic Features:

Electronically controlled, Power/Economy modes.

Fluid Specifications

Manual Fluid:

API GL-4, SAE 75W-90 Gear Oil

Automatic Fluid:

Kia Genuine ATF SP-III or equivalent

Gear Ratios Manual

1St Gear:

3.727

2Nd Gear:

2.100

3Rd Gear:

1.310

4Th Gear:

1.000

5Th Gear:

0.850

Reverse:

3.583

Gear Ratios Automatic

Gear Ratios:

Refer to specific transmission model documentation for precise ratios.

📐 Dimensions

Exterior

Length:

4575 mm (179.9 in)

Width:

1795 mm (70.7 in)

Height:

1705 mm (67.1 in) (with roof rails)

Wheelbase:

2700 mm (106.3 in)

Ground Clearance:

190 mm (7.5 in) (approx.)

Approach Angle:

29 degrees (approx.)

Departure Angle:

33 degrees (approx.)

Breakover Angle:

21 degrees (approx.)

Interior

Passenger Volume:

3100 Liters (109.5 cu ft) (approx.)

Cargo

Cargo Volume Seats Up:

876 Liters (30.9 cu ft) (approx.)

Cargo Volume Seats Down:

1887 Liters (66.6 cu ft) (approx.)

Weights

Curb Weight FWD:

1550 kg (3417 lbs) (approx.)

Curb Weight AWD:

1650 kg (3638 lbs) (approx.)

Gross Vehicle Weight Rating Gvwr:

2180 kg (4806 lbs) (approx.)

Towing Capacity Unbraked:

750 kg (1653 lbs) (approx.)

Towing Capacity Braked:

1500 kg (3307 lbs) (approx.)

🛡️ Safety Features

Ratings

NHTSA Front Rollover:

4-star rating (approx., varies by test)

IIHS Front Small Overlap:

Not Tested (Vehicle platform predates extensive IIHS testing in this category)

Active Features

Standard on most trims (4-wheel Anti-lock Braking System)

Traction Control:

Available on some AWD models.

Electronic Stability Control Esc:

Not widely available on this generation.

Passive Features

Airbags:

Dual front airbags. Side-curtain airbags may be optional on higher trims.

Seatbelts:

3-point ELR seatbelts with pretensioners for front occupants.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

Rollover Protection:

Reinforced body structure.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional cassette player. Speaker configuration varies by trim.

Display:

Basic digital clock and radio display.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Parking Assistance:

Rear parking sensors not standard, aftermarket options available.

Connectivity

Bluetooth:

Not available from the factory.

Usb Port:

Not available from the factory.

Auxiliary Input:

Optional auxiliary audio input jack may be present on some models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Air Filter Replacement:

Every 30,000 miles (48,000 km).

Cabin Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Spark Plug Replacement:

100,000 miles (160,000 km) for Iridium type (if applicable), 30,000 miles for standard type.

Coolant Flush:

Every 60,000 miles (96,000 km) or 4 years.

Transmission Fluid Change:

Manual: Inspect every 30,000 miles, change as needed. Automatic: Every 60,000 miles (96,000 km) or 4 years.

Fluid Specifications

Engine Oil Type:

API SL or SM, SAE 5W-30

Engine Oil Capacity:

4.0 Liters (4.2 Quarts) for 2.0L; 4.5 Liters (4.8 Quarts) for 2.7L (approx. with filter)

Coolant Type:

Ethylene Glycol based, OAT (Organic Acid Technology) antifreeze

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

ATF SP-III or Dexron III equivalent

Known Issues

Engine Issues:

Timing belt replacement is critical; potential for head gasket leaks on older models, especially the V6.

Transmission Issues:

Automatic transmission shift quality can degrade over time; occasional issues with torque converter lock-up.

Suspension Issues:

Worn control arm bushings, worn sway bar links, and strut mount bearings can lead to noise and poor handling.

Electrical Issues:

Window regulators, power lock actuators, and intermittent issues with interior lighting are sometimes reported.

Body Issues:

Rust can be a concern on the chassis, especially in areas with heavy road salt usage.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Brand Expansion:

Kia has grown from a domestic Korean manufacturer to a significant global automotive player.

Model Evolution

Generation:

First Generation (1997-2006)

Development Basis:

Initially developed with Mazda (Bongo Friendee platform sharing).

Model Updates:

Facelifted for the 2002 model year, introducing revised styling and powertrain updates.

Production

Production Period:

1997 - 2006 (Global)

Manufacturing Locations:

South Korea, various assembly plants worldwide.

Sales Performance:

Steady sales in its segment, particularly popular in emerging markets and for value-conscious buyers.

🏆 Awards & Recognition

Recognitions

Value Award:

Often cited by automotive reviewers for its strong value proposition in its segment.

Reliability Rating:

Generally considered reliable, with maintenance being key to long-term durability.

Segment Popularity:

Consistently a strong performer in the compact SUV market, especially for its price point.