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Mazda 3 2004 (1st Generation) Workshop Service Repair Manual
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Basic Information Identification Make: Mazda Model: 3 Year: 2004 Generation Generation Designation: BK Codes Chassis Code: BK Introduction Market Position Segment: Compact Car / Sport Compact Target Audience: Young professionals,...
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | 3 |
| Year: | 2004 |
| Generation | |
| Generation Designation: | BK |
| Codes | |
| Chassis Code: | BK |
| Introduction | |
| Market Position | |
| Segment: | Compact Car / Sport Compact |
| Target Audience: | Young professionals, enthusiasts, families seeking a sporty and practical vehicle |
| Competitive Analysis | |
| Key Competitors: | Honda Civic, Toyota Corolla, Volkswagen Golf, Ford Focus, Subaru Impreza |
| Key Features | |
| Driving Dynamics: | Renowned for its sharp handling, responsive steering, and engaging driving experience. |
| Styling: | Sporty and aggressive exterior design, distinctive front grille. |
| Interior Quality: | Higher-than-average interior material quality and fit-and-finish for its class. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | North America |
| Secondary Coverage: | Global markets (specific variations may apply) |
| Page Count | |
| Estimated Page Count: | 1500-2000 |
| Manual Type | |
| Manual Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF (Digital Download) |
| Manual Coverage | |
| Systems Covered | |
| Powertrain: | Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System |
| Drivetrain: | Transmission (Manual & Automatic), Clutch, Drive Shafts, Differentials, Axles |
| Chassis: | Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires |
| Electrical: | Body Electrical Systems, Powertrain Control Module (PCM), Lighting, Audio System, HVAC Controls, Instrument Cluster, SRS (Airbag) System |
| Body: | Body Panels, Doors, Glass, Interior Trim, Bumpers, Seals |
| Procedures Included | |
| Maintenance: | Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Spark Plug Replacement, Belt Inspection & Replacement |
| Diagnostics: | Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing, Wiring Diagrams |
| Repair Rebuild: | Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Repair |
| Specifications: | Torque Specifications, Component Clearances, Fluid Capacities, Alignment Specs |
| Technical Depth | |
| Depth: | Comprehensive (from basic maintenance to full rebuilds and complex diagnostics) |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Searchable text (usually optimized for digital use) |
| Print Quality | |
| Print Readability: | High (suitable for printing specific sections or the entire manual) |
| Binding Type | |
| Binding For Print: | N/A (Digital Download) |
| Paper Type | |
| Paper For Print: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code Usdm: | LF-DE (2.0L DOHC 16V) |
| Engine Description: | Inline 4-cylinder, naturally aspirated, aluminum block and head |
| Displacement: | 1998 cc (2.0 Liters) |
| Bore X Stroke: | 87.5 mm x 83.1 mm |
| Compression Ratio: | 9.7:1 |
| Horsepower Hp: | 148 hp @ 6000 rpm |
| Torque Lb Ft: | 135 lb-ft @ 4500 rpm |
| Fuel System | |
| Fuel Delivery: | Electronic Multi-port Fuel Injection (MPI) |
| Fuel Type: | Unleaded Gasoline (87 octane recommended) |
| Optional Engine | |
| Engine Code Performance: | L3-VE (2.3L DOHC 16V MZR) |
| Displacement Performance: | 2261 cc (2.3 Liters) |
| Horsepower Hp Performance: | 160 hp @ 6000 rpm |
| Torque Lb Ft Performance: | 150 lb-ft @ 4500 rpm |
| Transmission | |
| Standard | |
| Transmission Type Std: | 5-Speed Manual (G5M) |
| Optional | |
| Transmission Type Opt: | 4-Speed Automatic (FS5A-EL) |
| Features | |
| Automatic Features: | Adaptive Shift Control (ASC) |
| Fluid Specifications | |
| Manual Transmission Fluid Spec: | API GL-4, SAE 75W-90 |
| Automatic Transmission Fluid Spec: | MERCON V or equivalent |
| Dimensions | |
| Exterior | |
| Length: | 174.3 inches (4427 mm) |
| Width: | 69.1 inches (1755 mm) |
| Height: | 57.7 inches (1465 mm) |
| Wheelbase: | 103.2 inches (2620 mm) |
| Front Track: | 60.1 inches (1525 mm) |
| Rear Track: | 59.6 inches (1515 mm) |
| Interior | |
| Passenger Volume: | Approx. 95.7 cu ft |
| Cargo | |
| Cargo Volume Seats Up: | Approx. 11.0 cu ft (Sedan), 18.0 cu ft (Hatchback) |
| Weights | |
| Curb Weight Min: | Approx. 2950 lbs (1338 kg) |
| Curb Weight Max: | Approx. 3100 lbs (1406 kg) |
| Gross Vehicle Weight Rating: | Approx. 4000 lbs (1814 kg) |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact Driver: | ★★★★★ |
| NHTSA Front Impact Passenger: | ★★★★★ |
| NHTSA Side Impact Front Seat: | ★★★★★ |
| NHTSA Side Impact Rear Seat: | ★★★★★ |
| IIHS Front Crash Rating: | Good |
| IIHS Side Impact Rating: | Good |
| IIHS Rear Impact Rating: | Good |
| Active Features | |
| ABS: | Standard (4-wheel disc brakes) |
| Traction Control: | Optional (TCS) |
| Electronic Stability Control: | Optional (DSC - Dynamic Stability Control) |
| Passive Features | |
| Airbags Front: | Standard (Driver & Passenger) |
| Airbags Side: | Optional (Front Side Airbags), Standard on higher trims |
| Airbags Curtain: | Optional (Side-Curtain Airbags) |
| Seatbelts: | 3-point with pretensioners and load limiters (all seating positions) |
| Technology Features | |
| Infotainment | |
| Audio System: | Bose premium audio system available on higher trims (e.g., GT). |
| Climate Control: | Manual or Automatic Climate Control depending on trim. |
| Driver Assistance | |
| Cruise Control: | Standard on most trims. |
| Connectivity | |
| Auxiliary Input: | Optional on some models, typically via CD changer input or later added aftermarket. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval Usdm: | Every 7,500 miles (12,000 km) or 6 months (whichever comes first) under normal driving conditions. |
| Air Filter Replacement: | Every 30,000 miles (48,000 km) or as needed based on inspection. |
| Spark Plug Replacement: | Every 75,000 miles (120,000 km) for Iridium spark plugs (check specific type). |
| Coolant Replacement: | Every 105,000 miles (168,000 km) or 7 years, whichever comes first. |
| Fluid Specifications | |
| Engine Oil Capacity: | 4.2 US quarts (4.0 liters) with filter change (2.0L engine) |
| Engine Oil Type: | SAE 5W-20, API SN or higher |
| Coolant Type: | Mazda Super Long Life Coolant (Blue) or equivalent |
| Brake Fluid Type: | DOT 3 |
| Known Issues | |
| Alternator Failure: | Some reports of premature alternator failure, especially at higher mileage. |
| Strut Mount Wear: | Front strut mounts can wear out, leading to clunking noises over bumps. |
| Rust And Corrosion: | Potential for rust, particularly on wheel arches, rocker panels, and subframes in regions with heavy road salt usage. |
| Door Lock Actuators: | Door lock actuators can fail, preventing doors from locking or unlocking. |
| Power Steering Pump: | Reports of whining or leaking power steering pumps. |
| Vehicle History | |
| Brand Heritage | |
| Mazda Philosophy: | Jinba Ittai (Horse and Rider as One) - focus on driving pleasure and connection. |
| Model Evolution | |
| Predecessor: | Mazda 323 (Familia) / Protegé |
| Introduction Year: | 2003 (for the 2004 model year) |
| Design Inspiration: | New Global Strategy (NGS) platform, shared with Ford Focus. |
| Production | |
| Manufacturing Locations: | Hofu, Japan; Changan Mazda, China; AutoAlliance International, Flat Rock, Michigan, USA |
| Awards & Recognition | |
| Recognitions | |
| Car And Driver Best 10: | Named to Car and Driver's 10Best list in 2004. |
| Motor Trend Car Of The Year: | Nominated for Motor Trend Car of the Year (2004). |
| Ratings | |
| Edmunds User Ratings: | Consistently high user satisfaction ratings for reliability and driving dynamics. |