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Mazda Speed 3 2004 (1st Generation) Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: MazdaSpeed3 Year: 2004 Codes Chassis Code: BK Engine Code: MZR DISI Turbo L3-VDT Generation Generation Designation: 1st Generation (BK) 👋 Introduction Market Position...
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Mazda Speed 3 2004 (1st Generation) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MazdaSpeed3
Year:
2004
Codes
Chassis Code:
BK
Engine Code:
MZR DISI Turbo L3-VDT
Generation
Generation Designation:
1st Generation (BK)
👋 Introduction
Market Position
Segment:
Compact Performance Hatchback
Target Demographic:
Enthusiast drivers seeking a sporty and practical vehicle with a focus on performance.
Competitive Analysis
Key Competitors:
Volkswagen GTI, Subaru Impreza WRX, Honda Civic Si, Mitsubishi Lancer Ralliart
Key Features
Performance Focus:
turbocharged engine, sport-tuned suspension, optional limited-slip differential
Practicality:
Hatchback body style offering versatile cargo space
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Target Audience:
Professional Technicians and Advanced DIYers
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual)
Drivetrain:
Front Wheel Drive (FWD), Limited Slip Differential (LSD)
Chassis:
Suspension (Front & Rear), Steering System, Braking System (Front & Rear), Wheels & Tires
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories
Body And Interior:
Body Panels, Doors, Glass, Seats, Trim, Safety Restraints (Airbags)
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Coolant Service, Brake Fluid Flush, Transmission Fluid Change
Diagnostics And Troubleshooting:
Fault Code Diagnosis (OBD-II), Symptom-Based Troubleshooting Guides, Diagnostic Procedures for All Major Systems
Repair And Rebuild:
Engine Rebuild Procedures, Transmission Overhaul, Suspension Component Replacement, Brake Caliper Rebuild, Turbocharger Service
Component Replacement:
Turbocharger, Injectors, Ignition Coils, Alternator, Starter Motor, Radiator, Water Pump, Clutch Assembly, CV Axles, Brake Pads/Rotors
Technical Depth
Depth:
Comprehensive; Covers everything from routine maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Yes, text-searchable for quick information retrieval
Print Quality
Quality:
High-resolution scans, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, DOHC, 16-valve, Turbocharged and Intercooled
Displacement:
2.3 Liters (2261 cc)
Performance
Horsepower:
263 hp @ 5500 rpm
Torque:
280 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Direct Injection (DISI - Direct Injection Spark Ignition)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger
Turbo Model:
Mitsubishi TD04-15G or similar
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission
Optional
Transmission Type:
None (Manual transmission only)
Features
Differential:
Standard Helical Limited Slip Differential (LSD)
Fluid Specifications
Manual Transmission Fluid:
GL-4 75W-90 Synthetic Gear Oil (e.g., Mazda Genuine Gear Oil)
📐 Dimensions
Exterior
Length:
176.0 inches (4470 mm)
Width:
70.1 inches (1780 mm)
Height:
57.9 inches (1470 mm)
Wheelbase:
104.1 inches (2645 mm)
Weights
Curb Weight:
3152 lbs (1430 kg)
Gross Vehicle Weight Rating:
4233 lbs (1920 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5 Stars
NHTSA Frontal Passenger:
5 Stars
IIHS Front Crash Rating:
Good
Active Features
ABS:
Yes, 4-wheel Anti-lock Braking System
Traction Control:
Yes, Electronic Traction Control System (TCS)
Stability Control:
Yes, Dynamic Stability Control (DSC)
Passive Features
Airbags:
Frontal airbags, Side-impact airbags, Curtain airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional Bose premium audio system.
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 30,000-45,000 miles (48,000-72,000 km) with appropriate premium plugs.
Fluid Specifications
Engine Oil Capacity:
5.5 US quarts (5.2 liters) with filter change
Engine Oil Type:
SAE 5W-30 Synthetic (API SM or higher, ILSAC GF-4 or higher)
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (or equivalent OAT coolant)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Clutch Wear:
Some early models experienced premature clutch wear, particularly under aggressive driving. The manual covers clutch inspection and replacement.
Carbon Buildup:
Direct injection engines can be prone to carbon buildup on intake valves. The manual offers cleaning procedures.
Turbo Related Issues:
Potential for turbocharger wear or failure if oil maintenance is neglected. Manual provides turbo inspection and repair guides.
📚 Vehicle History
Brand Heritage
Mazda Performance Legacy:
Mazda's reputation for building driver-focused, sporty vehicles, exemplified by models like the RX-7 and MX-5 Miata.
Model Evolution
Introduction Of Mazdaspeed:
The MazdaSpeed division was established to develop high-performance variants of Mazda production cars.
First Generation Mazda3:
The first generation Mazda3 (BK platform) debuted for the 2004 model year, offering a more upscale and sporty alternative in the compact segment.
Production
Production Period:
The first generation MazdaSpeed3 (BK) was produced from 2004 to 2009, with the 2004 model year being the initial launch.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While the standard Mazda3 was frequently recognized, the Speed3 often garnered praise from automotive journalists for its performance-to-value ratio.
Ratings
Consumer Reports:
Generally received good reliability ratings, though specific components like the clutch and turbo require attention as outlined in the manual.
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