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Mazda Speed 3 2004 (1st Generation) Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: MazdaSpeed3 Model Variant: MazdaSpeed3 Model Designation: BK1P Model Code: BK1P Model Generation: 1st Generation Production Year: 2004 👋 Introduction Market Position Market Position:...
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斯库: 91960
Mazda Speed 3 2004 (1st Generation) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MazdaSpeed3
Model Variant:
MazdaSpeed3
Model Designation:
BK1P
Model Code:
BK1P
Model Generation:
1st Generation
Production Year:
2004
👋 Introduction
Market Position
Market Position:
The MazdaSpeed3 (BK) was positioned as a high-performance, affordable hot hatch, competing with vehicles like the Volkswagen GTI, Subaru WRX, and Honda Civic Si.
Competitive Analysis
Competitive Analysis:
Offered a potent turbocharged engine and sharp handling that appealed to enthusiasts seeking a practical yet exhilarating driving experience.
Key Features
Key Features:
Turbocharged 2.3L MZR DISI engine, sport-tuned suspension, aggressive styling, limited-slip differential (LSD), 6-speed manual transmission.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission, Drivetrain, Suspension, Steering, Brakes, ABS, SRS Airbag System, Electrical System, Body and Chassis, HVAC, Interior and Exterior Trim, Diagnostics, Wiring Diagrams
Page Count
Page Count:
Estimated 2500+ pages (typical for a full service manual)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
MZR DISI Turbo (LF-VDS) - detailed diagnostics, repair procedures, component testing, timing belt/chain, turbocharger system
Fuel System:
High-pressure direct injection system, fuel pump, injectors, fuel pressure regulator, troubleshooting
Transmission:
GF12A (6-speed manual) - overhaul, clutch replacement, gear selection, lubrication
Suspension:
Front MacPherson struts, rear multi-link, alignment specifications, component replacement, troubleshooting
Brakes:
Front and rear disc brakes, ABS system diagnostics and repair, brake fluid specifications, bleeding procedures
Electrical System:
Detailed wiring diagrams, component testing, fuses and relays, lighting, power windows, central locking
Diagnostics:
OBD-II diagnostics, trouble codes (DTCs), scan tool usage, diagnostic flowcharts
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, fluid checks and changes
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, turbocharger repair/replacement
Troubleshooting:
Step-by-step troubleshooting guides for common and complex issues based on symptoms
Technical Specifications:
Torque specifications for all fasteners, clearances, tolerances, fluid capacities, wiring schematics
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical system troubleshooting
📊 Manual Specifications
File Format
File Format:
High-resolution PDF, searchable text, bookmarked sections for easy navigation
Print Quality
Print Quality:
Professional layout, clear diagrams and illustrations, high-resolution images
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LF-VDS
Engine Type:
Inline-4, turbocharged, intercooled, direct injection
Displacement:
2261 cc (2.3 Liters)
Performance
Horsepower:
230 hp @ 5500 rpm
Torque:
255 lb-ft @ 3000 rpm
Fuel System
Fuel Injection:
Direct Injection (DISI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Other
Bore X Stroke:
87.5 mm x 94.0 mm
Compression Ratio:
8.5:1
Turbocharger Model:
Mitsubishi TD04-15G or similar
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Transmission Code:
GF12A
Features
Differental:
Helical Limited-Slip Differential (LSD)
Fluid Specs
Transmission Fluid Type:
GL-4 SAE 75W-90 Gear Oil (e.g., Castrol Syntrans FE 75W-90, Red Line MT-90)
Fluid Capacity
Transmission Fluid Capacity:
2.2 Liters (74.4 fl oz)
📐 Dimensions
Exterior
Length:
4535 mm (178.5 in)
Width:
1770 mm (69.7 in)
Height:
1445 mm (56.9 in)
Wheelbase:
2640 mm (103.9 in)
Front Track:
1510 mm (59.4 in)
Rear Track:
1505 mm (59.3 in)
Weights
Curb Weight:
Approximately 1420 kg (3130 lbs)
Gross Vehicle Weight Rating:
N/A (Vehicle Specific)
Wheels Tires
Wheel Size:
18 x 7.5 inch alloy wheels
Tire Size:
215/45R18
Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inch)
Offset:
+50 mm (Typical)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4/5 Stars (Driver/Passenger)
NHTSA Side Impact Rating:
4/5 Stars (Front/Rear Passenger)
IIHS Crash Test Rating:
Good (Frontal Offset) - Note: IIHS ratings may vary by test year and specific criteria. Always consult official IIHS reports for definitive data.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS)
Passive Features
Passive Safety Features:
Front dual-stage airbags, front side-impact airbags, front and rear side-curtain airbags, active front head restraints, pretensioner seatbelts
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD stereo with optional auxiliary input. Available premium Bose audio system.
Display:
No central touchscreen display; primary controls are physical buttons and knobs.
Driver Assistance
Driver Assistance Features:
Limited to core safety systems like ABS, TCS, and EBD. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Options:
Auxiliary input for audio devices. Bluetooth was not standard on all models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Consider shorter intervals for aggressive driving.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 45,000 miles (72,000 km) (use correct iridium plugs for the DISI engine).
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic Oil (API SN or ILSAC GF-5 or higher)
Engine Oil Capacity:
4.9 US quarts (4.6 Liters) with filter
Coolant Type:
Mazda Super Long Life Coolant (Blue) or equivalent (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid
Power Steering Fluid Type:
Mazda Genuine ATF JWS3317 or equivalent (check owner's manual for specific type)
Known Issues
Known Issues Engine:
Carbon buildup in direct injection system, PCV valve issues leading to oil consumption, turbocharger oil feed line restrictions, clutch chatter (less common in stock form).
Known Issues Suspension:
Worn sway bar end links, strut mount noise.
Known Issues Other:
Clutch pedal spring breakage, rear motor mount failure (especially in modified vehicles), fuel pump failures can occur.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mazda has a long history of producing engaging and fun-to-drive vehicles, often emphasizing handling and driver connection.
Model Evolution
Model Evolution:
The MazdaSpeed3 (BK) was the first generation of the performance variant of the Mazda3. It built upon the success of the standard Mazda3's chassis and styling, adding a powerful turbocharged engine and performance enhancements.
Production
Production Years:
2004-2009 (First Generation)
Manufacturing Location:
Japan (Mazda's Hofu Plant)
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Frequently lauded by automotive journalists for its performance, handling, and value proposition in the hot hatch segment. Often appeared on 'Best of' lists for affordable performance cars.
Ratings
Car And Driver Ranking:
Often placed on Car and Driver's 10Best lists or recognized as a strong competitor in their comparisons.
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