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2004 Mercedes-Benz E500 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E500 Year: 2004 Codes Chassis Code: W211 👋 Introduction Market Position Segment: Luxury Mid-size Sedan Target Demographic: Discerning buyers seeking a blend of...
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🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E500
Year:
2004
Codes
Chassis Code:
W211
👋 Introduction
Market Position
Segment:
Luxury Mid-size Sedan
Target Demographic:
Discerning buyers seeking a blend of performance, comfort, luxury, and cutting-edge automotive technology.
Competitive Analysis
Competitors 2004:
BMW 545i, Audi A6 4.2 Quattro, Lexus GS 430, Cadillac CTS-V.
Key Features
Vehicle Highlights:
Powerful V8 engine, advanced ABC/AIRMATIC suspension, optional 4MATIC all-wheel drive, sophisticated interior, high safety standards.
Vehicle Powertrain:
Renowned for its smooth, torquey 5.0L V8 engine, providing effortless acceleration and a refined driving experience.
📋 Manual Details
Coverage Areas
All Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Interior
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Official Service and Repair Manual Software
Content Type:
Factory-authorized service and repair information, including technical service bulletins (TSBs) and recall data.
Language
Language:
English
Format
Format:
Software (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Detailed coverage of M113 V8 engine, 722.6 5-speed automatic transmission.
Chassis:
Front/Rear Suspension (ABC - Active Body Control, AIRMATIC DC - Air Suspension), Steering System, Brake System (including SBC - Sensotronic Brake Control).
Electrical:
Complete wiring diagrams, fuse locations, diagnostic procedures for all electronic modules, COMAND APS, Tele Aid, CAN bus communication.
Body And Interior:
Body panel removal/installation, door mechanisms, seat adjustment, HVAC system components, dashboard and console disassembly, sound insulation.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (engine oil, coolant, transmission fluid, brake fluid, power steering fluid), filter replacements, lubrication.
Diagnostics:
Troubleshooting flowcharts, diagnostic trouble codes (DTCs), component testing, use of STAR DIAGNOSIS equipment.
Repair:
Step-by-step repair instructions for engine, transmission, suspension, brakes, electrical components, body panels, interior trim.
Engine Repair:
Timing chain/belt replacement (if applicable, though M113 is OHC chain-driven), head gasket replacement, seal replacements, component removal/installation.
Transmission Repair:
Complete transmission overhaul, torque converter replacement, valve body repair/replacement, solenoid replacement.
Suspension Repair:
Component replacement, alignment specifications, ABC system bleeding and fault diagnosis, AIRMATIC component replacement.
Brake Repair:
Pad/rotor replacement, caliper service, SBC system diagnosis and bleeding, brake fluid flush.
Electrical Diagnostics:
Wiring diagram interpretation, component testing using multimeter, oscilloscope, and diagnostic tools, troubleshooting complex electrical faults.
Body Repair:
Panel alignment, dent repair, rust prevention, bumper replacement, lighting component replacement.
Technical Depth
Depth:
Comprehensive, including full rebuild procedures, torque specifications, special tool requirements, electrical schematics, component specifications.
Torque Specs:
Detailed torque specifications for all critical fasteners (engine, transmission, suspension, brakes, chassis).
Special Tools:
Identification and use of specialized Mercedes-Benz tools required for specific repair procedures.
Diagnostic Trouble Codes:
Extensive listing and explanation of Mercedes-Benz specific Diagnostic Trouble Codes (DTCs) and their potential causes.
Components Covered
Engine Components:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, valve train, oil pump, water pump, intake/exhaust manifolds, fuel injectors, ignition coils.
Transmission Components:
Transmission assembly, torque converter, valve body, clutches, bands, planetary gear sets, electronic control unit (TCU).
Suspension Components:
Struts, shock absorbers, control arms, ball joints, sway bars, bushings, ABC hydraulic actuators, pumps, accumulators, AIRMATIC air springs, compressors, valves.
Brake Components:
Brake pads, rotors, calipers, brake lines, master cylinder, SBC hydraulic unit, brake booster, parking brake system.
Electrical Components:
Alternator, starter, battery, fuse box, relay box, ECU, ABS/ESP module, SAM units (Signal Acquisition Modules), lighting system, power windows/locks/seats, instrument cluster, CAN bus modules.
📊 Manual Specifications
File Format
File Type:
Proprietary Software (typically .exe or similar executable).
Installation Requirements:
Requires a compatible operating system (typically Windows-based) and sufficient disk space for installation.
Print Quality
Print Readability:
High-resolution digital content, fully printable.
Binding Type
Binding:
N/A (Software)
Paper Type
Paper:
N/A (Software)
Searchability
Text Searchability:
Yes, digital format allows for keyword searching of procedures, specifications, and troubleshooting information.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M113 E50
Configuration:
4.966L (5.0L) SOHC 24-valve V8
Performance
Horsepower:
302 hp @ 6,000 rpm
Torque:
339 lb-ft @ 3,250 rpm
0 60 Mph Acceleration:
Approximately 5.7 - 6.1 seconds (depending on drivetrain and conditions).
Fuel System
Fuel Delivery:
Sequential multi-port fuel injection (MPI)
Recommended Fuel:
Premium Unleaded 91 Octane or higher
🔧 Transmission
Standard
Type:
5-speed Automatic (722.6 series)
Optional
Drivetrain:
4MATIC All-Wheel Drive (optional)
Features
Transmission Features:
TouchShift manual shifting capability, adaptive learning.
📐 Dimensions
Exterior
Length:
190.9 inches
Width:
71.9 inches
Height:
57.1 inches
Weights
Curb Weight:
Approximately 3,792 lbs (RWD) / 3,902 lbs (4MATIC)
Interior
Passenger Volume:
Approximately 101.0 cu ft
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (Driver) / 5-Star (Passenger)
IIHS Side Crash Test:
Good
Active Features
Active Safety Systems:
ABS, EBD, ESP (Electronic Stability Program), BAS (Brake Assist System), SBC (Sensotronic Brake Control).
Passive Features
Passive Safety Features:
Front airbags, front side airbags, side curtain airbags, active front head restraints, pre-tensioning seatbelts.
Body Structure:
High-strength steel safety cage, crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
COMAND APS (Cockpit Management and Navigation) with CD changer, AM/FM radio, optional navigation, optional Bose sound system.
Display Type:
High-resolution color LCD screen integrated into the dashboard.
Driver Assistance
Driver Assistance Features:
Optional Distronic (adaptive cruise control), Parktronic (parking sensors), rain-sensing wipers, auto-dimming mirrors.
Lane Departure Warning:
Not commonly available on the 2004 E500; introduced in later model years.
Connectivity
Connectivity Features:
Tele Aid (emergency assistance system), optional Bluetooth hands-free communication.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Flexible Service System (FSS) indicates intervals, typically around 10,000 miles or 12 months, using synthetic oil.
Transmission Fluid Service:
As per FSS, typically every 30,000-40,000 miles for the 722.6 transmission (though some sources recommend earlier for longevity).
Fluid Specifications
Engine Oil Spec:
MB 229.5 approved synthetic 0W-40 or 5W-40.
Transmission Fluid Spec:
MB 236.10 or MB 236.12 (e.g., Pentosin ATF 1, Mobil ATF 134).
Coolant Spec:
MB 325.0 (HSA 1000) or MB 326.0 (concentrate) - Blue ethylene glycol based.
Brake Fluid Spec:
DOT 4 Plus (MB 331.0).
Power Steering Fluid Spec:
MB 343.0 (or CHF 11S specification fluid).
Known Issues
Common Problems 2004 E500:
SBC system failures (requiring replacement or repair), ABC hydraulic leaks/failures, EIS (Electronic Ignition Switch) issues, oil cooler leaks, MAF sensor failures.
Air Suspension Issues:
Leaking air springs, failing air compressor, faulty ride height sensors, ABC pump failures causing a stiff ride or leaks.
📚 Vehicle History
Brand Heritage
Mercedes Benz History:
Pioneering automotive manufacturer with a legacy of engineering excellence and innovation dating back to the late 19th century.
Model Evolution
E Class Lineage:
The W211 E-Class replaced the W210 and continued the E-Class tradition of executive luxury, safety, and technology.
W211 Platform Innovations:
Introduced advanced technologies like SBC (Sensotronic Brake Control) and optional ABC (Active Body Control) suspension.
Production
W211 Production Years:
2002-2009