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2004 Subaru Forester Factory Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2004 Codes Chassis Code: SF Engine Codes: EJ251, EJ253 (naturally aspirated), EJ255 (turbocharged) 👋 Introduction Market Position Positioning: The 2004 Subaru...
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2004 Subaru Forester Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
2004
Codes
Chassis Code:
SF
Engine Codes:
EJ251, EJ253 (naturally aspirated), EJ255 (turbocharged)
👋 Introduction
Market Position
Positioning:
The 2004 Subaru Forester represented a second-generation model, building upon the success of its predecessor by offering a blend of SUV utility, car-like handling, and Subaru's signature Symmetrical All-Wheel Drive.
Competitive Analysis
Competitors:
Competed with vehicles like the Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, and Nissan Xterra.
Key Features
Features:
Standard Symmetrical All-Wheel Drive, boxer engine, elevated ride height, comfortable interior, good visibility, practical cargo space.
📋 Manual Details
Coverage Areas
Coverage:
All repair procedures, maintenance, diagnostics, electrical systems, bodywork, troubleshooting, specifications.
Page Count
Page Count:
Estimated 1500+ pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, fuel system, exhaust system, cooling system, lubrication system, ignition system, turbocharger (if applicable).
Drivetrain:
Manual transmission, automatic transmission, all-wheel-drive system (Symmetrical AWD), differentials, driveshafts, axles.
Chassis:
Suspension (front and rear), steering system, braking system (ABS, discs, pads, lines).
Electrical:
Wiring diagrams, charging system, starting system, lighting, instrumentation, body electronics, climate control, infotainment.
Body:
Exterior panels, interior trim, doors, windows, glass, sunroof, seats, safety restraints.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections/replacement.
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), component testing procedures.
Specifications:
Torque specifications, fluid capacities, electrical component resistance values, engine timing data, dimensional tolerances.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally-opposed (Boxer) 4-cylinder
Displacement:
2.5 Liters (2498 cc)
Performance
Horsepower Na:
Approx. 165 hp @ 5600 rpm (EJ251/EJ253)
Torque Na:
Approx. 166 lb-ft @ 4000 rpm (EJ251/EJ253)
Horsepower Turbo:
Approx. 210 hp @ 5600 rpm (EJ255 - XT models)
Torque Turbo:
Approx. 235 lb-ft @ 3700 rpm (EJ255 - XT models)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MFI)
Fuel Type:
Unleaded gasoline, 87 octane (91+ recommended for turbocharged models)
Maintenance Items
Timing Belt Replacement Interval:
105,000 miles or 7 years, whichever comes first (critical maintenance item for interference engines).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (5MT)
Optional
Transmission Type:
4-speed Automatic Transmission (4EAT)
Features
AWD System:
Symmetrical All-Wheel Drive (standard on all models)
Fluid Specifications
Automatic Transmission Fluid:
Subaru ATF HP or equivalent (check manual for exact type)
Manual Transmission Fluid:
API GL-5, SAE 75W-90 gear oil (check manual for specific Subaru fluid)
📐 Dimensions
Exterior
Length:
Approx. 176.6 inches
Width:
Approx. 69.7 inches
Height:
Approx. 63.0 inches
Wheelbase:
Approx. 103.1 inches
Weights
Curb Weight:
Approx. 3130 - 3400 lbs (depending on trim and transmission)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 31.5 cu ft
Cargo Volume With Rear Seats Folded:
Approx. 63.0 cu ft
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-star (driver and passenger)
NHTSA Side Impact Rating:
4-star (front and rear passengers)
IIHS Frontal Offset Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System
E Brake Force Distribution:
Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front airbags, available side-impact airbags.
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system. Higher trims may feature premium audio systems with more speakers and a subwoofer.
Navigation:
Optional factory-installed GPS navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Traction Control:
Available traction control system on some models.
Connectivity
Auxiliary Input:
Likely no standard auxiliary audio input on base models; aftermarket solutions or specific radio units may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe conditions) or 7,500 miles or 6 months (normal conditions) with synthetic oil. Check manual for specifics.
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or at 30,000 miles.
Cabin Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or at 30,000 miles.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API Certified (synthetic blend or full synthetic recommended).
Coolant Type:
Subaru Super Coolant (blue) or equivalent OAT type coolant, pre-diluted 50/50.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Subaru Genuine Power Steering Fluid or Dexron III/Mercon ATF.
Known Issues
Head Gaskets:
While less prevalent in the 2.5L naturally aspirated engines of this generation compared to earlier models, head gasket leaks can still occur, especially with the EJ25 SOHC and DOHC engines.
Wheel Bearings:
Front wheel bearings can be prone to premature wear and noise.
Cv Axle Boots:
Torn CV axle boots can lead to grease leakage and eventual joint failure.
Catalytic Converter:
Over time, the catalytic converter can become clogged or fail, affecting engine performance and emissions.
📚 Vehicle History
Brand Heritage
Heritage:
Subaru, a division of Fuji Heavy Industries, has a long history rooted in aviation and has become renowned for its commitment to safety, durability, and its distinctive Symmetrical All-Wheel Drive system.
Model Evolution
Generation:
Second Generation (2003-2008). The 2004 model falls into this generation, representing an update from the first generation with revised styling, a larger interior, and improved features.
Production
Manufacturing Location:
Gunma Plant, Japan.
🏆 Awards & Recognition
Recognitions
Safet Award Consumer Reports:
Subaru vehicles, including the Forester, have historically received high marks from consumer organizations for safety and reliability.
Model Reputation:
The Forester has built a reputation for being a practical, capable, and safe all-weather vehicle, particularly favored by those who live in areas with challenging driving conditions.
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