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2004 Subaru Forester Service Repair Manual 04

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$17.99
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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2004 Codes Chassis Code: SG5 / SG9 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Individuals seeking to maintain,...
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2004 Subaru Forester Service Repair Manual 04
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
2004
Codes
Chassis Code:
SG5 / SG9
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
Individuals seeking to maintain, repair, or understand their 2004 Subaru Forester.
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute.
Key Features
Unique Selling Points:
Subaru's signature Symmetrical All-Wheel Drive, Boxer engine, and a reputation for durability and capability in various conditions.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive service and repair for the entire vehicle.
Page Count
Estimated Pages:
Over 2000 (typical for a complete service manual of this era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (EJ253, EJ255, EJ257), Transmission (Manual & Automatic), Drivetrain (AWD, Differentials, Driveshafts).
Chassis:
Suspension (Front & Rear), Steering, Brakes (including ABS), Wheels & Tires.
Body And Interior:
Body Panels, Doors, Windows, Seats, Trim, HVAC (including Automatic Climate Control).
Electrical:
Wiring Diagrams, Lighting, Ignition System, SRS (Supplemental Restraint System), ECU, Sensors, Audio System.
Emissions Control:
Information on the emissions control system, including EVAP and EGR components.
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, tune-ups.
Repair Rebuild:
Engine removal/installation, cylinder head overhaul, transmission repair, brake system overhaul, steering component replacement.
Diagnostics:
Troubleshooting common issues, diagnostic procedures for various systems.
Special Tools:
Identification and use of specialized tools required for specific repairs.
Tightening Torques:
Precise torque specifications for critical fasteners throughout the vehicle.
Timing Marks:
Detailed information on setting and verifying valve timing.
Engine Repair Details:
In-depth guides on piston ring replacement, bearing replacement, valve seat work, etc.
Electrical System Diagnostics:
Troubleshooting steps for various electrical circuits, including wiring harness repair and component testing.
HVAC Repair:
Refrigerant handling (with safety precautions), component replacement (compressor, evaporator, condenser), and system diagnostics.
ABS Diagnostics:
Troubleshooting ABS warning lights, sensor testing, and hydraulic unit diagnostics.
Technical Depth
Depth:
Detailed instructions for DIY enthusiasts and professional mechanics, including component-level repair and specifications.
Diagnostic Codes:
Coverage of OBD-II diagnostic trouble codes (DTCs) and their interpretation.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-quality, printable pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Compatibility
Operating Systems:
All versions of Windows & Mac.
Requirements
Software:
Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Code Na:
EJ253 (2.5L Naturally Aspirated)
Engine Code Turbo:
EJ255 (2.5L Turbocharged) / EJ257 (2.5L Turbocharged STi variant, less common in standard Forester)
Performance Na
Horsepower Na:
Approx. 165 hp @ 5600 rpm
Torque Na:
Approx. 166 lb-ft @ 3600 rpm
Performance Turbo
Horsepower Turbo:
Approx. 210-225 hp @ 5600 rpm
Torque Turbo:
Approx. 235-250 lb-ft @ 3000-3500 rpm
Fuel System
Injection:
Multi-Point Fuel Injection (MPI)
Engine Layout
Configuration:
Horizontally-Opposed (Boxer)
Timing
Drive Type:
Timing Belt (EJ253) / Timing Chain (EJ255/EJ257)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission with Sportshift
Features
AWD System:
Symmetrical All-Wheel Drive (AWD) standard on all models.
Fluid Spec Atf
Automatic Transmission Fluid:
Subaru ATF-HP or equivalent meeting Subaru specification.
Fluid Spec Mtf
Manual Transmission Fluid:
Subaru Extra-S Gear Oil or equivalent meeting Subaru specification.
📐 Dimensions
Exterior
Length:
Approx. 177.0 inches
Width:
Approx. 69.7 inches
Height:
Approx. 63.0 inches
Wheelbase:
Approx. 101.4 inches
Weights
Curb Weight:
Approx. 3,100 - 3,400 lbs (depending on trim and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star Driver and Passenger (2004 Model Year)
IIHS Frontal Offset:
Good (2004 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Frontal Airbags, Side Curtain Airbags (optional on some trims).
Srs:
Supplemental Restraint System (SRS) detailed in manual.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, with optional premium audio and CD changer on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Aux Input:
Not typically standard; aftermarket solutions often available.
🔧 Maintenance
Service Intervals Oil
Engine Oil Change:
Every 3,750 miles or 3.75 months (severe conditions) / 7,500 miles or 7.5 months (normal conditions).
Service Intervals Belt
Timing Belt Replacement:
Every 105,000 miles or 7 years (for EJ253 models).
Fluid Specifications
Engine Oil:
SAE 5W-30 (API SG or higher).
Coolant:
Subaru Super Coolant (Blue) or equivalent P-OAT type.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Head Gaskets:
While less prone than older Subaru models, head gasket leaks can still occur, especially on turbocharged engines.
Catalytic Converter:
Can fail due to age or internal engine issues, affecting emissions and performance.
O2 Sensors:
Can degrade over time, leading to check engine lights and poor fuel economy.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Specialty vehicle manufacturer with a focus on AWD, rally-derived technology, and durable Boxer engines.
Model Evolution
Generation:
Second Generation (SG) Forester (2003-2008).
Key Updates For 2004:
Minor styling updates, potential for turbocharged models (XT).
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
Safety Award IIHS:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick (for the generation).
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