Engine And Clutch:
Complete disassembly, inspection, repair, and reassembly of engine components, including valve adjustments, piston/cylinder work, and clutch system service.
Transmissions:
Detailed procedures for servicing the transmission, including gear inspection, bearing replacement, and shifting mechanism adjustments.
Cooling Systems:
Maintenance, troubleshooting, and repair of the cooling system, including radiator, fan, hoses, and coolant specifications.
Fuel And Exhaust:
Service for the fuel delivery system (carburetor/fuel injection), fuel pump, fuel filter, and exhaust system components.
Ignition And Electrical:
Comprehensive coverage of the ignition system (spark plug, coil, CDI), starting system, charging system (stator, regulator/rectifier), battery, and lighting.
Brakes And Brake Assembly:
Detailed instructions for brake system maintenance, caliper and master cylinder overhaul, brake pad replacement, and bleeding procedures.
Wheels And Tires:
Information on wheel bearing service, tire replacement, and recommended tire pressures.
Steering And Suspension:
Service procedures for steering components (tie rods, ball joints), and suspension systems (shocks, A-arms, bushings).
Frame And Bodywork:
Guidance on frame inspection, body panel removal and installation, and cosmetic repairs.
Wiring Diagrams:
Detailed electrical wiring diagrams for all systems, essential for diagnosing electrical faults.
Fault Finding Troubleshooting:
Systematic troubleshooting guides and diagnostic procedures for common and uncommon problems.
Maintenance And Servicing:
Scheduled maintenance tasks, fluid changes, filter replacements, and general upkeep procedures.
Disassembly And Reassembly:
Step-by-step instructions for complete disassembly and reassembly of major vehicle components.
Component Testing And Calibration:
Procedures for testing and calibrating various components, such as sensors and actuators.
Depth Of Coverage:
Comprehensive; covers from basic maintenance to complete engine and transmission rebuilds, suitable for both DIY enthusiasts and professional mechanics.
Engine Type:
V-Twin, 4-stroke, SOHC, 4 valves per cylinder.
Displacement:
695 cc (42.4 cu. in.)
Bore X Stroke:
81.0 mm x 68.0 mm (3.19 in. x 2.68 in.)
Fuel Delivery:
Carburetor (specific model may vary based on region, often Mikuni BSR36).
Fuel Type:
Unleaded gasoline, Octane rating 87 or higher recommended.
Oil Type:
SAE 10W-40 API SE, SF, SG or SH, or SAE 20W-50 API SE, SF, SG or SH (refer to manual for precise Suzuki recommendations).
Oil Capacity:
3.1 L (3.3 US qt.) without filter change, 3.3 L (3.5 US qt.) with filter change. (Verify with manual)
Transmission Type:
Automatic (Torque Converter), V-belt, CVT (Continuously Variable Transmission).
Drive System:
Shaft Drive, 2WD/4WD selectable with differential lock.
Gear Selection:
Automatic (forward, neutral, reverse, high, low).
Cvt Fluid Type:
Suzuki specifically recommends Suzuki CVT Fluid or an equivalent high-quality CVT fluid meeting similar specifications. (Consult manual for exact part number or specification).
Features:
No integrated infotainment system, typical for utility ATVs of this era. Focus is on functional controls.
Features:
No advanced driver-assistance systems (ADAS). Focus on mechanical and electrical system performance.
Features:
No factory-installed connectivity features.
System:
Electronic ignition system, carburetor-based fuel delivery (simplifies some diagnostics compared to FI but requires mechanical understanding).
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first. (Refer to manual for precise interval).
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months. Inspect and clean more frequently in dusty conditions. (Refer to manual).
Spark Plug Replacement:
Typically at 2,000 km (1,200 miles) or 12 months. (Refer to manual for specific plug type and gap).
Coolant Type:
Ethylene glycol-based antifreeze coolant, Suzuki specifies a 50/50 mix with distilled water. (Consult manual for exact Suzuki coolant part number).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. (Always use fresh, high-quality fluid and refer to manual for exact specification).
Common Concern 1:
CVT belt wear: Regular inspection and replacement are crucial, especially under heavy use. Clutch overheating can accelerate wear.
Common Concern 2:
Cooling system efficiency: Ensure the radiator fins are clean and the coolant is fresh to prevent overheating, especially in demanding conditions.
Common Concern 3:
Carburetor adjustments: Maintaining correct air/fuel mixture is vital for optimal performance and fuel economy. May require periodic cleaning and adjustment.
