2004 Volvo C70 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Volvo Model: C70 Year: 2004 Codes Chassis Code: M58 (Manual), AW55-50/51SN (Automatic) Engine Code Prefix: B52 👋 Introduction Market Position Segment: Premium Compact/Mid-size Convertible Key...

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Description

🏷️ Basic Information

Identification

Make:

Volvo

Model:

Year:

Codes

Chassis Code:

M58 (Manual), AW55-50/51SN (Automatic)

Engine Code Prefix:

👋 Introduction

Market Position

Segment:

Premium Compact/Mid-size Convertible

Key Selling Points:

Safety, Scandinavian design, turbocharged performance, comfortable ride, luxury appointments.

Competitive Analysis

Competitors:

BMW 3 Series Convertible, Audi A4 Convertible, Mercedes-Benz CLK Convertible, Saab 9-3 Convertible, Chrysler Sebring Convertible.

Key Features

Dv Convertible Roof:

Fully automatic, retractable hardtop or fabric roof (depending on specific configuration).

Dv Safety Focus:

Reinforced A-pillars, roll-over protection system (ROPS), advanced airbag system.

📋 Manual Details

Coverage Areas

Primary Coverage:

2004 Volvo C70

Engine Variants Covered:

2.4L Turbocharged I5 (B5254T2), 2.3L Turbocharged I5 (B5234T3)

Transmission Variants Covered:

5-Speed Manual, 5-Speed Automatic

Body Styles Covered:

Convertible

Page Count

Estimated Pages:

Approximately 2500+ pages (digital)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Software (CD-ROM/Digital Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing belt/chain, complete rebuild procedures

Engine Performance:

Fuel injection system, ignition system, emissions control, turbocharger system, diagnostics and testing

Transmission Mechanical:

Manual transmission: clutch, gearbox, driveshafts. Automatic transmission: valve body, torque converter, internal components, fluid service

Transmission Control:

Electronic control unit (ECU) diagnostics for automatic transmission, shift solenoids, sensors

Braking System:

Front and rear brake systems, ABS, EBD, brake fluid service, component replacement (pads, rotors, calipers)

Steering Suspension:

Power steering system, steering rack, tie rods, ball joints, strut assembly, shock absorbers, springs, bushings, alignment specifications

Electrical System:

Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting systems, power windows, power seats, central locking

HVAC System:

Air conditioning (compressor, condenser, evaporator), heating system, climate control, cabin air filter replacement

Body Interior:

Door panels, dashboard removal, seat removal, convertible top mechanism, interior trim

Body Exterior:

Bumpers, fenders, hood, trunk lid, doors, convertible top operation and repair, body panel alignment

Safety Systems:

Airbags, seatbelt pre-tensioners, ABS, TRACS (Traction Control), STC (Stability and Traction Control), SRS system diagnostics

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid service, belt inspections

Diagnostic Procedures:

Troubleshooting guides for common symptoms, DTC (Diagnostic Trouble Code) lookup and interpretation, component testing

Repair Procedures:

Step-by-step instructions for component replacement, system repair, engine overhaul, transmission rebuild

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems, including engine management, lighting, comfort features, and safety systems

Technical Depth

Depth:

Comprehensive: Covers everything from basic fluid checks and filter changes to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.

📊 Manual Specifications

File Format

File Type:

Proprietary software, typically executable or accessible via a specific program.

Searchability:

Typically offers full-text search capabilities for quick access to information.

Print Quality

Print Option:

Printable pages available within the software interface.

Binding Type

Binding:

N/A (Software)

Paper Type

Paper Quality:

N/A (Software)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

B5254T2

Configuration 1:

2.5 Liter (2521 cc) Inline 5-Cylinder, DOHC, 20 Valves, Turbocharged

Bore X Stroke 1:

93.2 mm x 73.7 mm

Compression Ratio 1:

8.5:1

Horsepower 1:

193 hp @ 5000 RPM

Torque 1:

210 lb-ft @ 1800 RPM

Secondary Engine

Engine Code 2:

B5234T3

Configuration 2:

2.3 Liter (2319 cc) Inline 5-Cylinder, DOHC, 20 Valves, Turbocharged

Bore X Stroke 2:

82.7 mm x 90.0 mm

Compression Ratio 2:

8.5:1

Horsepower 2:

242 hp @ 5200 RPM

Torque 2:

243 lb-ft @ 2700 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Turbocharger

Turbocharger Details:

Garrett or Mitsubishi turbocharger with intercooler

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual (M58)

Optional

Transmission Type Optional:

5-Speed Geartronic Automatic (AW55-50SN/AW55-51SN)

Features

Geartronic Functionality:

Driver-selectable manual shifting mode

Fluid Specifications

Manual Transmission Fluid:

Volvo Recommended Synthetic Manual Gear Oil (refer to specific manual for part number and viscosity)

Automatic Transmission Fluid:

JWS 3309 (Type T-IV) compatible ATF

📐 Dimensions

Exterior

Length:

176.4 inches (4480 mm)

Width:

70.7 inches (1795 mm)

Height:

54.6 inches (1387 mm)

Wheelbase:

100.4 inches (2550 mm)

Front Track:

60.1 inches (1526 mm)

Rear Track:

59.1 inches (1501 mm)

Interior

Front Headroom:

Approx. 38.5 inches (978 mm)

Rear Headroom:

Approx. 35.0 inches (889 mm)

Front Legroom:

Approx. 42.1 inches (1069 mm)

Rear Legroom:

Approx. 30.1 inches (765 mm)

Cargo

Trunk Volume Top Up:

Approx. 13.0 cu ft (368 L)

Trunk Volume Top Down:

Approx. 7.7 cu ft (218 L)

Weights

Curb Weight Manual:

Approx. 3500 lbs (1588 kg)

Curb Weight Automatic:

Approx. 3600 lbs (1633 kg)

Gross Vehicle Weight Rating:

Approx. 4500 lbs (2041 kg)

Wheels Tires

Wheelbase Bolt Pattern:

5x108 mm

Standard Tire Size:

205/55R16, 215/55R16, or 225/45R17 (depending on trim/options)

Optional Wheel Size:

17-inch or 18-inch alloy wheels

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (driver and passenger)

IIHS Side Impact:

Good (for convertibles tested during that period)

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard TRACS (Traction Control System)

Stability Control:

Optional STC (Stability and Traction Control) on some models.

Brake Assist:

Standard

Passive Features

Airbags:

Frontal airbags (driver and passenger), Side airbags (front seats), Whiplash Protection System (WHIPS) for front seats.

Convertible Protection:

Reinforced windshield frame, Integrated Roll-Over Protection System (ROPS) with pop-up roll bars.

Seatbelts:

Pyrotechnic pretensioners for front seats, 3-point seatbelts for all seating positions.

💡 Technology Features

Infotainment

Audio System:

Premium sound systems, often with CD player, radio, and optional premium brands like Dynaudio or Harman Kardon.

Climate Control:

Automatic climate control with cabin air filtration.

Instrument Cluster:

Clear, legible gauges with trip computer.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Parking Assistance:

Rear parking assist sensors available on some models.

Connectivity

Auxiliary Input:

Typically not standard; aftermarket solutions or early iPod interfaces may exist.

Onboard Diagnostics:

OBD-II compliant system for engine diagnostics.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 12 months, whichever comes first.

Engine Air Filter:

Replace every 30,000 miles (48,000 km) or as needed.

Cabin Air Filter:

Replace annually or every 15,000 miles (24,000 km).

Spark Plugs:

Replace every 60,000 miles (96,000 km) (specific type may vary, consult manual).

Timing Belt:

Replace every 105,000 miles (168,000 km) or 7 years for B5234T3; Consult manual for B5254T2 as it may be a chain-driven engine or have a different interval.

Coolant Flush:

Replace coolant every 30,000 miles (48,000 km) or 2 years.

Fluid Specifications

Engine Oil Specification:

API SJ, SL; ACEA A3/B3; Viscosity: 0W-30 or 5W-40 (fully synthetic recommended for turbocharged engines)

Coolant Specification:

Volvo VCS (Vehicle Coolant Specification) antifreeze, typically a long-life ethylene glycol-based coolant (e.g., Volvo P/N 30771681 or equivalent).

Brake Fluid Specification:

DOT 4

Known Issues

Convertible Top Hydraulics:

Leaking hydraulic lines or pump failure can affect convertible top operation.

Pcv System:

Clogged Positive Crankcase Ventilation (PCV) system can lead to oil leaks, gasket failures, and increased oil consumption.

Igniton Coils:

Early coil-on-plug ignition systems can be prone to failure, causing misfires.

Rear Main Seal:

Oil leaks from the rear main crankshaft seal can occur over time.

ABS Module:

ABS module failures can cause ABS warning lights and loss of ABS functionality.

📚 Vehicle History

Brand Heritage

Volvo Philosophy:

Renowned for safety, durability, and Scandinavian design principles.

Model Evolution

C70 Generation:

First Generation (1997-2005). This 2004 model represents a facelifted version of the original P80 platform convertible.

Platform:

Based on the Volvo 850/S70/V70 platform (P80 platform).

Facelift:

Significant styling updates were made in 2000, affecting the front and rear fascias, headlights, and interior trim, which carried into the 2004 model year.

Production

Manufacturing Location:

Uddevalla, Sweden

Production Years For Model:

1997-2005 (First Generation)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Volvo consistently received high safety ratings from organizations like IIHS and NHTSA for its vehicles, including the C70.

Ratings

Crash Test Performance:

Generally strong crash test performance due to Volvo's inherent focus on safety structures.