Yamaha TT-R230 TTR-230 Motorcycle Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R230 Model Designation: TTR230 Category: Dual-Sport Motorcycle Generation First Generation Start Year: 2005 Generation End Year: 2015 Codes Vin Code: 5XM (typically, for...

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标签: 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Motorcycle Motorcycles TT-R230 TTR Models TTR-230 Yamaha

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TT-R230

Model Designation:

TTR230

Category:

Dual-Sport Motorcycle

Generation

First Generation Start Year:

Generation End Year:

Codes

Vin Code:

5XM (typically, for early models)

👋 Introduction

Market Position

Target Audience:

Owners and independent mechanics seeking to maintain and repair the Yamaha TT-R230

Purpose:

To provide comprehensive guidance for the upkeep, repair, and troubleshooting of the TT-R230

Competitive Analysis

Manual Value Proposition:

Offers essential technical data and procedural guidance that rivals or surpasses dealership-level information for DIY users.

Key Features

Completeness:

Extensive coverage across all major mechanical and electrical systems

Clarity:

Detailed diagrams, illustrations, and step-by-step instructions

📋 Manual Details

Coverage Areas

Applicable Model Years:

2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015

Page Count

Estimated Page Count:

Approx. 300-400 pages (typical for comprehensive manuals)

Manual Type

Manual Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, disassembly, inspection, assembly, tuning, troubleshooting, timing, lubrication, cooling system

Fuel System:

Carburetor (VM26) service, adjustment, cleaning, fuel tank, fuel pump, fuel lines

Transmission:

Clutch operation, gearshift mechanism, internal gearbox components, lubrication, troubleshooting

Drivetrain:

Chain and sprocket maintenance, adjustment, replacement, rear swingarm and linkage service

Brakes:

Front and rear disc brake systems, hydraulic lines, master cylinders, calipers, brake pads, fluid replacement, bleeding, troubleshooting

Suspension:

Front telescopic forks (including damping and spring preload adjustments where applicable), rear monoshock suspension, linkage service, oil changes, seal replacement

Electrical System:

Ignition system (CDI, spark plug), lighting (headlight, taillight, turn signals), charging system (stator, regulator/rectifier), battery maintenance, starter motor, wiring diagrams, component testing

Chassis And Frame:

Frame inspection, steering head bearing service, wheel bearings, hub maintenance, spoke tensioning

Bodywork And Trim:

Seat removal, fender mounting, fuel tank cover, side panels, graphics

Wheels And Tires:

Tire pressure, tread wear indicators, wheel removal and installation, balancing

Procedures Included

Preventative Maintenance:

Regular service checks, lubrication points, filter replacement schedules

Troubleshooting:

Diagnostic charts, common problems and their solutions, symptom-based troubleshooting

Repair Procedures:

Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly

Disassembly Assembly:

Detailed instructions for taking apart and putting back together major components and sub-assemblies

Adjustments:

Carburetor idle speed and mixture, clutch and throttle cables, chain tension, suspension settings

Diagnostics:

Electrical system testing, engine performance diagnostics

Wiring Diagrams:

Includes detailed electrical system wiring diagrams for troubleshooting and repair.

Technical Bulletins:

May reference or include information relevant to manufacturer service bulletins for common issues.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds

Diagnostic Information:

In-depth diagnostic flowcharts and procedures

Specification Tables:

Detailed torque specifications, clearances, and measurements for all components

📊 Manual Specifications

File Format

File Type:

Print Quality

Print Readability:

High-resolution scans ensuring clear text and diagrams

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Features

Searchable Text:

Yes (typically, depending on scan quality)

Printable:

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, air-cooled

Displacement:

229 cc

Bore X Stroke:

66.0 mm x 66.2 mm (typical)

Compression Ratio:

9.5:1 (typical)

Performance

Horsepower:

Approx. 18-20 HP (estimated, varies with tune)

Torque:

Approx. 13-15 lb-ft (estimated)

Fuel System

Carburetor Model:

Mikuni VM26 (single)

Fuel Capacity:

2.5 Gallons (approx.)

Lubrication

Oil Type:

Yamalube 4 (or equivalent API SG, SAE 10W-40, SF, SG, SH, SJ, SL)

Oil Capacity:

1.62 US qt (1.54 L) (with oil filter change)

🔧 Transmission

Standard

Transmission Type:

Constant-mesh, 5-speed

Clutch Type:

Wet, multiple-disc

Features

Gear Ratios:

1st: 2.833, 2nd: 1.875, 3rd: 1.333, 4th: 1.050, 5th: 0.880 (typical)

Final Drive:

Chain

Transmission Oil Type:

Yamalube 4 (or equivalent API SG, SAE 10W-40, SF, SG, SH, SJ, SL)

📐 Dimensions

Exterior

Overall Length:

81.7 inches (2075 mm)

Overall Width:

31.7 inches (805 mm)

Overall Height:

46.7 inches (1185 mm)

Seat Height:

34.1 inches (865 mm)

Wheelbase:

56.1 inches (1425 mm)

Weights

Wet Weight:

274 lbs (124 kg)

Dry Weight:

250 lbs (113 kg)

🛡️ Safety Features

Ratings

Safety Features Focus:

Designed for off-road and dual-sport use, emphasis on rider control and braking effectiveness

Active Features

Braking System:

Hydraulic disc brakes front and rear for reliable stopping power

Lighting:

Headlight, taillight, and brake light for visibility

Passive Features

Chassis Design:

Sturdy steel frame for stability and durability

💡 Technology Features

Infotainment

Instrumentation:

Basic analog speedometer, odometer, trip meter, neutral indicator, and indicator lights

Driver Assistance

Not equipped with Anti-lock Braking System (ABS)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 km (1,800 miles) or 6 months, whichever comes first

Air Filter Cleaning:

Every 1,000 km (600 miles) or as needed in dusty conditions

Spark Plug Check:

Every 6,000 km (3,600 miles)

Chain Lubrication Adjustment:

Every 1,000 km (600 miles) or after riding in wet conditions

Fluid Specifications

Engine Oil Specification:

SAE 10W-40 API SG classification or higher

Brake Fluid Specification:

DOT 3 or DOT 4 hydraulic brake fluid

Known Issues

Carburetor Tuning:

May require periodic adjustment for optimal performance across different altitudes and conditions.

Suspension Wear:

Fork seals and rear shock bushings can wear over time, requiring periodic service.

Chain Wear:

Proper lubrication and tension are crucial to extend chain and sprocket life.

📚 Vehicle History

Brand Heritage

Brand Focus:

Yamaha's long-standing reputation for performance, reliability, and innovation in motorcycles

Model Evolution

Tt R Lineage:

Part of Yamaha's TT-R line, known for trail riding and off-road capability, adapted for dual-sport use

Production

Production Period:

Introduced in 2005, production ran through 2015 for this generation.

🏆 Awards & Recognition

Recognitions

Market Perception:

Well-regarded for its reliability, ease of use, and suitability for beginner to intermediate riders and trail riding.

Ratings

User Reviews:

Consistently praised for its torquey engine and off-road capability in its class.