Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing system (belts, chains), variable valve timing (VVT) if applicable.
Engine Electrical:
Ignition system, fuel injection system (EFI), starting system, charging system (alternator, starter motor), engine control unit (ECU) diagnostics and component testing, emissions control systems.
Transmission Manual:
Gearbox assembly, disassembly, clutch system, shift linkage, internal components, bearing replacement, lubrication.
Transmission Automatic:
If applicable, automatic transmission internal components, torque converter, hydraulic system, electronic control unit (TCU), fluid servicing.
Brakes:
Hydraulic brake system, disc brakes (front and rear), brake pads, rotors, calipers, master cylinder, brake booster, ABS system diagnostics and component replacement, parking brake.
Suspension:
Front suspension (MacPherson struts, control arms, ball joints, sway bar), rear suspension (torsion beam, multi-link, shock absorbers, springs), wheel bearings, steering knuckle.
Steering:
Power steering system (hydraulic or electric), steering rack, tie rods, steering column, power steering pump/motor, steering angle sensor.
Electrical Chassis:
Lighting system (headlights, taillights, interior), power windows, central locking, mirrors, wiper system, horn, dashboard instruments, interior trim removal.
Body And Frame:
Body panel removal and installation, doors, hood, trunk, bumpers, glass replacement, chassis structure, rust repair considerations, underbody coatings.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant servicing, climate control unit.
Preventative Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes, tire rotations.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, wiring diagrams for electrical fault finding.
Component Replacement:
Step-by-step instructions for replacing major components like alternators, starters, fuel pumps, radiators, suspension parts, brake components, engine sensors, and body panels.
Engine Rebuild:
Full engine overhaul procedures, including cylinder head gasket replacement, piston ring replacement, bearing replacement, and valve adjustments.
Transmission Service:
Clutch replacement, transmission fluid and filter changes, synchro ring replacement (manual), seal replacement.
Electrical Diagnostics:
Wiring diagrams, testing of sensors and actuators, ECU reprogramming procedures (if applicable), fuse and relay identification and testing.
Body Repair:
Dent removal, panel alignment, rust repair techniques, sealant and adhesive application, upholstery and trim repair.
Air Conditioning Service:
Refrigerant recovery and recharging, leak detection, component replacement (compressor, drier, expansion valve).
Depth Level:
Comprehensive (A-Z) - Covers basic maintenance to complete engine and transmission rebuilds, including in-depth diagnostics and component-level repairs.
Detail Level:
Detailed step-by-step instructions with diagrams and illustrations for complex procedures.
Diagnostic Tools:
While not specifying proprietary tools, the manual would imply the use of standard automotive diagnostic tools such as multimeters, pressure gauges, scan tools (OBD-II), and specialized alignment equipment.
Oil Change Interval:
Typically 15,000 km or 1 year, whichever comes first (check manual for specific engine oil type).
Timing Belt Replacement:
For petrol engines, typically 120,000 km or 5 years. For diesel engines (Multijet), timing chain used on some variants, or belt replacement intervals vary.
Brake Fluid Replacement:
Every 2 years.
Engine Oil Specification:
Depends on engine: e.g., Selenia KPE 0W-30 for petrol, Selenia WR Forward 0W-30 for Multijet Diesel. Refer to manual for exact specification and API/ACEA ratings.
Coolant Specification:
Paraflu UP (or equivalent IAT coolant, ethylene glycol based, pink colour).
Brake Fluid Specification:
DOT 4
Transmission Oil Specification:
Tutela Transmission Gear Oil (e.g., GL-4) for manual transmissions. Specifics vary, refer to manual.
Common Faults Petrol:
Ignition coil failures, throttle body issues, minor electrical gremlins, exhaust manifold cracks (1.4 16v).
Common Faults Diesel:
DPF (Diesel Particulate Filter) issues (if fitted), EGR valve problems, injector issues, glow plug failures, turbocharger issues (especially on higher mileage units).
Common Faults General:
Suspension component wear (bushings, ball joints), minor bodywork corrosion (depending on climate), clutch wear, power steering pump leaks (hydraulic type).