Years Covered:
2005, 2006, 2007, 2008, 2009, 2010, 2012, 2013
Vehicle Id Block Type:
Not Applicable (Motorcycle)
Segment:
Dual-sport / Trail motorcycle
Target Audience:
Enthusiast owners for DIY maintenance and repair, service technicians
Competitors:
Honda CRF230F, Kawasaki KLX230, Suzuki DR-Z230 (comparable displacement dual-sport/trail bikes)
Vehicle Focus:
Reliability, off-road capability with on-road legality, ease of maintenance
Manual Value Proposition:
Empowers owners to perform regular maintenance and complex repairs, saving on dealership costs and ensuring longevity
Overall Coverage:
Comprehensive repair, maintenance, and operational procedures
Specific Coverage:
Engine, drivetrain, chassis, electrical system, bodywork, troubleshooting, specifications
Estimated Page Count:
Refer to product description for exact count, typically 300-500 pages for this type of manual
Type:
Service and Owner's Manual
Format:
Digital Download (PDF)
Engine:
Top end rebuild, bottom end assembly, valve adjustment, cooling system, lubrication system, fuel system (carburetor), ignition system, starting system, exhaust system
Drivetrain:
Clutch operation and service, transmission gear inspection and replacement, final drive (chain and sprockets) maintenance
Chassis:
Front suspension (forks), rear suspension (shock absorber, linkage), steering system, wheel bearings, brake systems (front and rear, hydraulic disc), tire servicing
Electrical:
Wiring diagrams, lighting system, battery and charging system, ignition system components, troubleshooting electrical faults
Bodywork:
Panel removal and installation, seating, fuel tank, fenders
Maintenance:
Oil changes, filter replacements, chain adjustment and lubrication, air filter cleaning/replacement, spark plug inspection and replacement, brake fluid checks and replacement, coolant checks and replacement, tire pressure checks
Troubleshooting:
Diagnostic flowcharts for common issues (e.g., starting problems, engine misfires, braking issues, electrical faults)
Repair:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly for all covered systems
Specifications:
Torque specifications for fasteners, fluid capacities, electrical resistance values, diagnostic parameters
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable if digitally rendered from OCR
Image Resolution:
High resolution, clear diagrams and illustrations
Binding:
Not Applicable (Digital Download)
Paper Quality:
Not Applicable (Digital Download)
Type:
Four-stroke, SOHC, air-cooled
Displacement:
223 cc (230cc class)
Bore X Stroke:
66.5 mm x 66.0 mm
Valve Clearance Intake:
0.04 - 0.08 mm (cold)
Valve Clearance Exhaust:
0.06 - 0.10 mm (cold)
Horsepower:
Approx. 17-18 HP (estimation based on similar models)
Torque:
Approx. 14-15 lb-ft (estimation based on similar models)
Carburetor Type:
Mikuni VM26 (specific model may vary slightly)
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Oil Capacity With Filter:
1.80 L (1.90 US qt)
Crash Test Ratings:
Not Applicable (Motorcycle - typically not rated by NHTSA/IIHS)
Braking System:
Hydraulic disc brakes front and rear
Lighting:
Halogen headlight, LED taillight/stoplight, turn signals
Frame Construction:
Steel semi-double cradle frame
Suspension Design:
Telescopic front fork, Monocross rear suspension (provides stability)
Engine Oil Change:
Every 4,000 km (2,500 miles) or 6 months
Oil Filter Replacement:
Every 8,000 km (5,000 miles) or 12 months (or with every oil change if preferred)
Air Filter Cleaning:
Every 1,000 km (600 miles) or 3 months (more frequently in dusty conditions)
Spark Plug Inspection:
Every 4,000 km (2,500 miles) or 6 months
Valve Clearance Check:
Every 8,000 km (5,000 miles) or 12 months
Chain Lubrication And Adjustment:
Every 500 km (300 miles) or after washing/heavy riding
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, tires, wheel bearings, fork seals (typical for this type of motorcycle)
Potential Issues:
Carburetor jetting sensitivity to altitude/mods, occasional carburetor float issues, chain stretch requiring frequent adjustment if not properly maintained
Heritage:
Yamaha Motor Company has a long and successful history in motorcycle manufacturing, known for innovation and performance across various segments.
Tt R Lineage:
The TT-R line represents Yamaha's commitment to accessible, reliable off-road and dual-sport motorcycles, often building upon proven engine platforms.
Manufacturing Origin:
Typically manufactured in Japan or other Yamaha global facilities.
Model Launch Year:
First generation introduced prior to the 2005 model year.
