🏷️ Basic Information

Make:

Ford

Model:

Five Hundred

Model Years Covered:

2005, 2006, 2007

👋 Introduction

Market Position:

The Ford Five Hundred was positioned as a full-size sedan, offering a spacious and comfortable ride, often competing with vehicles like the Toyota Avalon, Buick Lucerne, and Chrysler 300.

Competitive Analysis:

Key selling points included its spacious interior, refined ride quality, and the availability of All-Wheel Drive (AWD). Its German-derived platform (shared with Volvo) contributed to its solid feel. However, it faced competition from more established players and struggled to achieve widespread market dominance.

Key Features:

Spacious interior, comfortable ride, available AWD, refined styling for its era, focus on safety features.

📋 Manual Details

Coverage Areas:

All repair and maintenance aspects of the Ford Five Hundred for model years 2005-2007.

Page Count:

4679 pages

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF (Portable Document Format)

Delivery Method:

Instant Download via secure payment processor.

Payment Methods:

All major credit/debit cards, PayPal.

📖 Manual Coverage

Systems Covered:

Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Starting System, Charging System, Automatic Transmission, Drivetrain (FWD/AWD), Suspension System (Front & Rear), Steering System, Brake System (Front & Rear), Anti-lock Braking System (ABS), Traction Control System (TCS), Body & Frame, Exterior & Interior Trim, HVAC System, Electrical System (including wiring diagrams), Lighting System, Audio System, SRS (Supplemental Restraint System)/Airbags, Diagnostic Procedures, Preventive Maintenance.

Procedures Included:

Routine maintenance, scheduled servicing, diagnostic troubleshooting, component removal and installation, disassembly and assembly, adjustments, repair procedures, replacement procedures, recalibration, tightening torques, special tool usage, wear limits, fluid specifications, wiring diagrams, pictorial diagrams, exploded views.

Technical Depth:

Comprehensive, covering everything from basic fluid changes and filter replacements to full engine rebuilds, transmission overhauls, and complex electrical system diagnostics. Detailed explanations for mechanics and DIY enthusiasts.

Diagnostic Information:

Includes detailed diagnostic flowcharts, troubleshooting guides, and procedures for identifying and resolving faults across all vehicle systems.

Service Tools Reference:

References specific Ford special service tool numbers and provides illustrations of their usage for various repair and adjustment operations.

Tightening Torques:

Provides precise torque specifications for all critical fasteners to ensure correct assembly and prevent component damage.

Pictorial Diagrams:

Features 'bumper to bumper' pictorial diagrams, exploded views, drawings, and photos to visually guide users through complex procedures.

Wear Limits:

Includes specified wear limits for various components to assist in determining if parts require replacement.

Information Source:

Based on the latest product information available at the time of publication approval, reflecting factory specifications and procedures.

Completeness:

100% complete and intact, with no missing or corrupt pages/sections.

Intended Audience:

Mechanics, DIY enthusiasts, and service technicians.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable. High-resolution for clear visibility of text and diagrams.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Compatibility:

Windows, Mac, and Linux operating systems. Requires Adobe Reader.

⚙️ Engine Specifications

Primary Engine:

3.0L Duratec 30 V6 (MZI)

Horsepower:

203 hp @ 6000 rpm (for 2005-2007)

Torque:

207 lb-ft @ 4000 rpm (for 2005-2007)

Fuel System:

Sequential Electronic Fuel Injection (SEFI)

Engine Codes:

Duratec 30 V6

Bore X Stroke:

3.50 in x 3.27 in (88.9 mm x 83.0 mm)

Compression Ratio:

10.0:1

Valvetrain:

DOHC (Dual Overhead Camshafts), 4 valves per cylinder

Oil Capacity:

6.0 quarts (5.7 liters) with filter change

Recommended Oil Type:

SAE 5W-20 Synthetic Blend or Full Synthetic

🔧 Transmission

Standard Transmission:

Continuously Variable Transmission (CVT) - Ford/ZF 'CFT35' (6-speed simulation mode)

Optional Transmission:

None offered for the Ford Five Hundred. AWD models utilized the same CVT unit.

Features:

The CVT provided smooth acceleration and optimized fuel efficiency. The 6-speed simulation mode offered a more traditional driving feel when desired.

Transmission Fluid Capacity:

Approximately 5.5 - 6.0 quarts (5.2 - 5.7 liters) for initial fill. Check manual for precise capacity and procedure.

Recommended Transmission Fluid:

MERCON SP (or equivalent approved fluid)

📐 Dimensions

Length:

200.7 inches (5098 mm)

Width:

73.7 inches (1872 mm)

Height:

57.2 inches (1453 mm)

Wheelbase:

114.6 inches (2911 mm)

Front Headroom:

39.5 inches (1003 mm)

Rear Headroom:

38.2 inches (970 mm)

Front Legroom:

41.9 inches (1064 mm)

Rear Legroom:

39.8 inches (1011 mm)

Trunk Capacity:

21.2 cubic feet (599 liters)

Curb Weight:

Approximately 3500 - 3700 lbs (1588 - 1678 kg) depending on drivetrain

🛡️ Safety Features

NHTSA Front Impact:

5-Star (Driver and Passenger)

NHTSA Side Impact:

5-Star (Front), 4-Star (Rear)

IIHS Front Offset Crash:

Good

Active Features:

ABS (Anti-lock Braking System), Traction Control System (TCS), available AWD.

Passive Features:

Front airbags, side-curtain airbags (optional or standard depending on trim), front and rear crumple zones, safety cage construction.

💡 Technology Features

Infotainment Features:

Basic AM/FM stereo with CD player was standard. Optional premium sound systems, auxiliary input jacks (later models), and in-dash 6-disc CD changers were available depending on trim level.

Driver Assistance Features:

Cruise control was standard. Advanced driver-assistance systems (ADAS) such as adaptive cruise control or lane departure warning were not available on the Five Hundred.

Connectivity Features:

Early models had limited connectivity. Later models might feature basic Bluetooth connectivity for phone calls, but not typically for audio streaming.

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first, under normal driving conditions. Consult manual for severe driving conditions.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on driving environment.

Spark Plug Replacement:

Every 100,000 miles (160,000 km) with iridium-tipped spark plugs.

Transmission Fluid Service:

Refer to manual, typically around 50,000 - 100,000 miles (80,000 - 160,000 km) for the CVT, but check for specific recommendations.

Coolant Type:

Ford Premium Engine Coolant (Yellow) or equivalent (50/50 mix with distilled water)

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Ford Power Steering Fluid

Known Issues:

CVT transmission reliability concerns have been reported by some owners, though maintenance is key. Some reports of ignition coil failures, ABS sensor issues, and water pump leaks. The interior materials were also sometimes cited as not being as durable as competitors.

Maintenance Schedule Reference:

The manual details a comprehensive periodic maintenance chart covering all scheduled services.

📚 Vehicle History

Brand Heritage:

Ford has a long and storied history in the automotive industry, known for producing a wide range of vehicles from robust trucks to family sedans and performance cars. The Five Hundred aimed to capture a segment of the market that valued American comfort and size.

Model Evolution:

The Ford Five Hundred was introduced for the 2005 model year as a replacement for the Ford Crown Victoria in North America (though the Crown Vic continued for police/fleet use). It was built on the Ford CD3 platform, which was a derivative of the Mazda GG platform, shared with the Mazda 6 and Lincoln Zephyr/MKZ. In 2008, it was facelifted and renamed the Ford Taurus, receiving updated styling and powertrain options.

Production Years:

2005-2007

Manufacturing Location:

Chicago Assembly Plant, Chicago, Illinois, USA

🏆 Awards & Recognition

Recognitions:

The Ford Five Hundred received positive reviews for its ride comfort and interior space upon its introduction. It was recognized for its solid structural integrity and safety features for its time.

Ratings:

Generally received good safety ratings from NHTSA and IIHS.