🏷️ Basic Information

Make:

Kawasaki

Model:

KVF750 Brute Force

Model Variant:

KVF750H

Years Covered:

2005, 2006, 2007

Product Type:

Service Manual / Workshop Manual

👋 Introduction

Positioning:

The Kawasaki KVF750 Brute Force was positioned as a premium, powerful, and versatile ATV, targeting consumers seeking robust performance for utility, work, and recreational trail riding. It competed in the high-performance segment against other major manufacturers' flagship models.

Competitors:

Key competitors during this era included the Yamaha Grizzly 660, Polaris Sportsman 700/800, Can-Am Outlander 800, and Honda Foreman 500 (though slightly lower displacement).

Engine:

749cc liquid-cooled, 90-degree V-twin engine, known for its strong torque and smooth power delivery.

Transmission:

Kawasaki's Automatic Trans. (CVT) with Engine Braking, offering seamless acceleration and excellent deceleration control.

Drivetrain:

Selectable 2WD/4WD with a variable locking front differential, providing exceptional traction in challenging terrain.

Suspension:

Independent front and rear suspension with adjustable shocks for a comfortable ride and capable handling.

Brakes:

Dual front disc brakes and a sealed rear drum brake (later models adopted disc brakes), offering reliable stopping power.

Steering:

Rack and pinion steering system for precise control.

📋 Manual Details

Coverage:

Comprehensive coverage for all mechanical and electrical systems of the Kawasaki KVF750 Brute Force for the specified model years.

Pages:

531

Type:

Workshop Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Detailed breakdown of the 749cc V-twin engine, including top-end, bottom-end, cooling system, lubrication, fuel injection, ignition system, and emissions.

Transmission:

Coverage of the CVT (Continuously Variable Transmission) system, including belt inspection, clutch assembly, torque converter, and gearbox.

Drivetrain:

In-depth information on the four-wheel drive system, including front and rear differentials, driveshafts, universal joints, and final drive.

Suspension:

Front and rear suspension systems, including shock absorbers, springs, control arms, bushings, and steering components.

Brakes:

Front and rear brake systems, including hydraulic lines, calipers, brake pads, rotors, parking brake, and bleeding procedures.

Electrical:

Comprehensive electrical system schematics, including battery, charging system (stator, regulator/rectifier), starting system, lighting, ignition, fuel injection control, and accessory wiring.

Frame And Bodywork:

Frame construction, body panel removal and installation, seat assembly, racks, and storage components.

Wheels And Tires:

Wheel removal, tire mounting and balancing, and specifications.

Cooling System:

Radiator, fan, coolant flow, thermostat, and flush/refill procedures.

Fuel System:

Fuel tank, fuel pump, fuel filter, injectors, and throttle body.

Exhaust System:

Exhaust pipes, muffler, and catalytic converter.

Routine Maintenance:

Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, valve adjustments, and lubrication points.

Troubleshooting:

Diagnostic flowcharts and procedures for common problems related to engine performance, electrical systems, and drivetrain.

Major Repairs:

Engine rebuild procedures, transmission overhaul, differential servicing, and suspension component replacement.

Component Disassembly Assembly:

Step-by-step instructions with torque specifications for disassembling and reassembling all major components.

Electrical Diagnostics:

Procedures for testing electrical components, circuits, and diagnosing faults using multimeters and diagnostic tools.

Wheel Alignment Steering:

Toe adjustment and steering system inspection.

Brake System Maintenance:

Brake bleeding, pad replacement, caliper service, and fluid checks.

Cooling System Service:

Coolant flush and fill, radiator and fan testing.

Depth:

Complete, in-depth coverage suitable for professional technicians and experienced DIY mechanics, including detailed specifications, diagrams, and troubleshooting guides.

📊 Manual Specifications

Format:

PDF (Portable Document Format)

Searchability:

Likely searchable text within the PDF, allowing for quick access to specific information.

Printability:

Printable pages for hands-on use in a workshop environment.

Quality:

Assumed high-quality digital reproduction of the original factory service manual, featuring clear text and legible diagrams.

Binding:

N/A (Digital PDF Download)

Paper:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Engine Type:

4-stroke, liquid-cooled, 90-degree V-twin, OHC, 4 valves per cylinder

Displacement:

749 cc

Bore X Stroke:

85.0 x 66.0 mm

Compression Ratio:

9.3:1

Horsepower Est:

Approximately 48-50 HP (at crankshaft, unconfirmed official figure)

Torque Est:

Approximately 45-47 lb-ft (at crankshaft, unconfirmed official figure)

Fuel Delivery:

DFI (Digital Fuel Injection) with dual 34mm throttle bodies

Fuel Type:

Unleaded gasoline, minimum octane rating 87

Ignition:

TCBI (Digital CDI) with electronic advance

Oil Type Capacity:

Kawasaki Genuine Motorcycle Oil SAE 10W-40 API SG or SH, or equivalent. Capacity: 3.1 US qt (2.9 L) with filter change.

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with Engine Braking

Gear Reduction:

High and Low range, Reverse

Clutch:

CVT drive clutch and driven clutch system

Final Drive:

Shaft drive, sealed, oil-lubricated

📐 Dimensions

Length:

84.1 in (2135 mm)

Width:

45.5 in (1155 mm)

Height:

47.2 in (1198 mm)

Wheelbase:

50.6 in (1285 mm)

Ground Clearance:

7.8 in (198 mm)

Curb Weight:

641.7 lbs (291 kg) (approximate, varies by specification)

Towing Capacity:

1,250 lbs (567 kg)

Payload Capacity:

463 lbs (210 kg)

Front Rack Capacity:

88 lbs (40 kg)

Rear Rack Capacity:

176 lbs (80 kg)

🛡️ Safety Features

Atv Safety Standards:

Adheres to ANSI standards for All-Terrain Vehicles.

Braking System:

Dual front hydraulic disc brakes, sealed rear drum brake (note: later revisions may have rear discs), engine braking via CVT.

Drivetrain Control:

Selectable 2WD/4WD with limited-slip front differential for enhanced traction and control.

Handlebars Controls:

Ergonomic handlebar design with throttle lever and brake levers positioned for intuitive control.

Lighting:

Dual 30W halogen headlights and a 5W taillight/stoplight for visibility.

Seat:

Comfortable and supportive seat for rider stability.

💡 Technology Features

Display Panel:

Digital meter with speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, reverse indicator, and neutral indicator.

Engine Braking:

Integral engine braking provided by the CVT system assists in controlling speed on descents.

Fuel Injection:

Digital Fuel Injection (DFI) with twin throttle bodies ensures optimal fuel delivery for improved throttle response, power, and fuel efficiency.

Accessories:

Accessory power outlets for charging electronic devices.

🔧 Maintenance

Engine Oil Change:

Every 600 miles (1,000 km) or 6 months, whichever comes first. Also check at 60 hours.

Oil Filter Replacement:

Every 600 miles (1,000 km) or 6 months. (Part Number: 16099-003)

Spark Plug Check Replace:

Inspect every 600 miles (1,000 km). Replace as needed. (NGK CR7E or equivalent)

Air Filter Cleaning:

Clean every 600 miles (1,000 km) or 6 months. Replace as needed. (Part Number: 11013-0730)

Valve Clearance Check:

Every 1,200 miles (2,000 km) or 12 months.

Drive Belt Inspection:

Inspect every 600 miles (1,000 km) or 6 months for wear and damage.

Transmission Oil Change:

Every 3,000 miles (4,800 km) or 24 months. (Check manual for specific type and procedure.)

Engine Oil:

SAE 10W-40 API SG or SH, Motorcycle Oil

Coolant:

Permanent type anti-freeze coolant (e.g., Kawasaki Super Coolant) mixed 50/50 with distilled water. Capacity: 2.3 US qt (2.2 L).

Brake Fluid:

DOT 3 or DOT 4 Brake Fluid

Common Wear Items:

Drive belts (CVT), spark plugs, brake pads, and suspension bushings are common wear items requiring regular inspection and replacement.

Fuel Pump Reliability:

Some users have reported occasional fuel pump issues, though this is not universally documented as a widespread defect. Regular fuel filter replacement is advisable.

Cv Boots:

CV joint boots can be susceptible to tears from debris, leading to premature wear. Periodic inspection and cleaning around the boots are recommended.

📚 Vehicle History

Kawasaki Atv:

Kawasaki has a long-standing reputation in the powersports industry, known for durable and performance-oriented ATVs, including the pioneering Bayou and Mule series. The Brute Force line built upon this legacy.

Brute Force Line:

The KVF750 Brute Force was introduced as Kawasaki's flagship utility ATV, replacing and significantly upgrading the KVF650 Brute Force. It represented a major step forward in engine size, power, and features.

2005 Introduction:

The 2005 model year marked the debut of the 750cc V-twin engine, setting a new standard for Kawasaki's utility ATV lineup.

Manufacturing Location:

Primarily manufactured in Lincoln, Nebraska, USA.

🏆 Awards & Recognition

Atv Performance:

While specific 'awards' are not widely publicized for individual model years of this utility ATV, the Brute Force line is consistently recognized for its robust build quality, powerful V-twin engine, and reliable performance in demanding conditions.

Consumer Reviews:

Generally well-received by consumers for its power and utility, often praised for its V-twin torque and 4WD capabilities.