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Mazda 5 Premacy Sport Service Repair Manual 2005 2006 2007

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🏷️ Basic Information Identification Make: Mazda Model: 5 Premacy Sport Model Code: CR3W (North America, often designated as Mazda 5) Generation Code: First Generation (CW) Model Year: 2005, 2006, 2007...
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Mazda 5 Premacy Sport Service Repair Manual 2005 2006 2007
🏷️ Basic Information
Identification
Make:
Mazda
Model:
5 Premacy Sport
Model Code:
CR3W (North America, often designated as Mazda 5)
Generation Code:
First Generation (CW)
Model Year:
2005, 2006, 2007
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Minivan
Target Audience:
Families seeking versatile, practical, and fuel-efficient transportation with a degree of sportiness.
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna (though larger), Kia Sedona, Hyundai Trajet, Ford Galaxy (in European markets).
Key Features
Versatility:
Flexible seating arrangements (often 6 or 7 seats), sliding rear doors for easy access, and practical cargo solutions.
Driving Dynamics:
Mazda's signature 'Zoom-Zoom' philosophy, offering sharper handling and a more engaging driving experience than many competitors in its class.
Reliability:
Generally good reliability, characteristic of Mazda vehicles of this era.
Manual Value Proposition
Cost Savings:
Empowers owners to perform DIY repairs and maintenance, leading to significant cost savings on labor.
Knowledge Acquisition:
Provides in-depth understanding of vehicle systems, aiding in proactive maintenance and informed decision-making regarding repairs.
📋 Manual Details
Coverage Areas
Primary Market Coverage:
Global (with specific regional adaptations noted where applicable)
Vehicle Trim Levels Covered:
Sport and other applicable trims for the specified model years.
Page Count
Estimated Page Count:
Approximately 2000-2500 pages (typical for comprehensive factory service manuals of this era).
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, exhaust, engine control system (ECU), ignition system, emissions control.
Transmission:
Automatic transmission (FWD), manual transmission (where applicable), clutch, differential, driveshafts.
Chassis:
Suspension (front and rear), steering system, brake system (front and rear disc, ABS, EBD), wheels, tires, alignment.
Electrical:
Battery, charging system, starting system, lighting, wipers, washers, horn, instrumentation, power accessories, body control module (BCM), infotainment system, passive safety systems (airbags, seatbelts).
Body And Interior:
Body structure, exterior panels, doors, windows, locks, mirrors, interior trim, seats, HVAC (Heating, Ventilation, and Air Conditioning).
Procedures Included
Maintenance Procedures:
Routine inspections, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, cabin), spark plug replacement, belt inspection/replacement.
Diagnostic Procedures:
Symptom-based troubleshooting, diagnostic trouble codes (DTCs) interpretation and clearing, electrical circuit testing, component testing.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Includes torque specifications, special tool requirements, and alignment procedures.
Technical Specifications And Data:
Detailed specifications for all components, including clearances, pressures, voltages, resistances, fluid capacities, and wear limits.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic scheduled maintenance to complex component overhauls and diagnostic procedures. Suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Printability:
Printable pages, allowing for physical reference.
Print Quality
Image Resolution:
High resolution diagrams and illustrations for clarity.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LF-VE
Engine Type:
Naturally Aspirated Inline-4 (DOHC, 16 valves)
Displacement:
2.3 Liters (2261 cc)
Performance
Bore X Stroke:
87.5 mm x 94.0 mm
Compression Ratio:
9.7:1
Horsepower Rating:
Approximately 160 hp @ 6000 RPM (for North American models)
Torque Rating:
Approximately 150 lb-ft @ 4500 RPM (for North American models)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline (Octane Rating: 87 Recommended)
Emissions Control:
Catalytic Converter, Oxygen Sensors, EGR (Exhaust Gas Recirculation) system.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Automatic Transmission (FWD)
Optional
Transmission Type Optional:
5-Speed Manual Transmission (less common in North America, more common in other markets)
Features
Automatic Transmission Features:
Electronically controlled, Adaptive Shift Control (ASC).
Fluid Specifications
Automatic Transmission Fluid:
Mazda ATF (JWS 3309 or equivalent, e.g., Dexron III/Mercon compatible but consult manual for exact specification, typically MERCON V or equivalent)
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approximately 7.6 Liters (dry fill) / 3.6 Liters (drain and refill)
📐 Dimensions
Exterior
Length:
Approximately 4450 mm (175.2 in)
Width:
Approximately 1795 mm (70.7 in)
Height:
Approximately 1670 mm (65.7 in)
Wheelbase:
Approximately 2670 mm (105.1 in)
Interior
Seating Capacity:
6 or 7 passengers
Cargo
Cargo Volume Behind 3Rd Row:
Approximately 160-200 Liters (varies by configuration)
Cargo Volume Behind 2Nd Row:
Approximately 500-600 Liters
Weights
Curb Weight:
Approximately 1550-1650 kg (3417-3638 lbs)
Gross Vehicle Weight Rating:
Typically around 2000-2100 kg
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5 Stars (for driver and passenger in most configurations)
IIHS Side Impact Rating:
Good (for models tested)
Active Features
Antilock Braking System:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Traction Control System:
Optional/Available on higher trims.
Passive Features
Airbags:
Frontal airbags (driver and passenger), Side-impact airbags (front seats), Curtain airbags (all rows).
Seatbelt Pretensioners:
Standard on front seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Audio System:
Standard CD player, AM/FM radio. Higher trims may feature premium audio systems (e.g., Bose).
Display System:
Basic LCD display for audio and clock functions. Navigation systems were optional on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Parking Sensors:
Optional on some trims.
Connectivity
Auxiliary Input:
Available on some models for connecting external audio devices.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to manual for specific severe/normal driving conditions).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Inspect/Replace every 15,000-20,000 miles or annually.
Spark Plugs:
Replace approximately every 60,000-100,000 miles (depending on material, e.g., iridium plugs).
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on driving conditions. Crucial for automatic transmission longevity.
Coolant Flush:
Every 60,000-100,000 miles or 4-5 years.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20, API SN or ILSAC GF-5 certified (confirm with manual as oil specs can evolve).
Engine Coolant Type:
Mazda Long Life Coolant (Blue), or equivalent HOAT (Hybrid Organic Acid Technology) coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Transmission Issues:
Some reports of rough shifting or hesitation in earlier automatic transmissions, often mitigated by regular fluid changes. Torque converter lock-up clutch wear can occur.
Engine Issues:
Carbon buildup on intake valves, particularly with direct injection (though this model is port-injected, intake manifold cleaning can still be beneficial). PCV system maintenance is important to prevent oil consumption.
Suspension And Steering:
Worn suspension bushings, ball joints, and tie rod ends are common wear items due to vehicle weight and usage.
Electrical Issues:
Potential for issues with power sliding doors (motors, mechanisms), and window regulators.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda is known for its engineering prowess, focus on driving dynamics ('Zoom-Zoom'), and commitment to innovative design.
Model Evolution
Predecessor:
The Mazda Premacy (first generation) was the precursor, but the Mazda 5 (first generation, CW) represented a significant evolution and global rebranding for many markets.
Key Design Elements:
Distinctive side profile with flowing lines, sliding rear doors, and a sporty front fascia for the 'Sport' variant.
Production
Production Period:
First generation: 2005-2010 (with minor updates).
Manufacturing Location:
Mainly Hofu, Yamaguchi Prefecture, Japan.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The Mazda 5 (first generation) received IIHS Top Safety Pick awards in various years, reflecting its strong safety performance.
Kbb Best Worth Buying:
Frequently cited in automotive reviews for its value and practicality.
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