Vehicle Segment:
High-performance off-road motorcycles (Enduro).
Key Competitors:
KTM EXC Series, Yamaha WR Series, Honda CRF-X Series, Suzuki RMX/DRZ Series.
Manual Value Proposition:
Empowers owners and technicians with comprehensive repair and maintenance knowledge, saving significant service costs.
Manual Advantage:
Instant download access, printable pages for workshop use, detailed procedures and visuals.
Engine Mechanical:
Complete overhaul, cylinder head, piston, crankshaft, connecting rods, timing components, lubrication system, cooling system.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body, fuel tank and lines.
Ignition System:
ECU (Engine Control Unit), ignition coils, spark plugs, wiring.
Transmission Drivetrain:
Clutch operation and service, gearbox internals, shifting mechanisms, final drive.
Suspension:
Front forks (USD Marzocchi or similar), rear shock absorber, linkages, settings, seals and bushings.
Brakes:
Hydraulic brake system (front and rear), caliper service, master cylinders, brake lines, pad replacement, rotor specifications.
Electrical System:
Wiring diagrams, battery, starter motor, lighting, sensors, ECU diagnostics, charging system.
Cooling System:
Radiator, fan, coolant circulation, thermostat, fluid specifications.
Exhaust System:
Exhaust headers, muffler, emissions control (if applicable).
Bodywork Chassis:
Frame inspection, body panels, seat, fenders, handlebars, footpegs.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, air filter cleaning, spark plug inspection/replacement, valve clearance checks.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common issues, error code interpretation (if applicable).
Engine Rebuild:
Complete engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), reassembly, torque specifications.
Suspension Service:
Fork seal replacement, fork oil changes, shock absorber service, linkage bearing maintenance.
Brake System Overhaul:
Brake caliper rebuilding, master cylinder service, bleeding procedures.
Electrical System Repair:
Wiring harness repair, sensor replacement, troubleshooting electrical faults.
Clutch Service:
Clutch plate replacement, adjustment procedures.
Detail Level:
Comprehensive, covering all aspects from basic maintenance to full engine and chassis rebuilds.
Illustrations Diagrams:
High Quality Photos, Illustrations And Diagrams
Torque Specifications:
Detailed torque values for all critical fasteners.
Clearances Tolerances:
Specifications for valve clearances, piston-to-cylinder wall clearances, bearing tolerances, etc.
Engine Type:
4-stroke, single-cylinder
Displacement Te250:
Approx. 250cc
Displacement Te450:
Approx. 450cc
Displacement Te510:
Approx. 510cc
Horsepower Te250:
Typically in the 30-35 HP range (specific dyno figures vary).
Horsepower Te450:
Typically in the 40-45 HP range.
Horsepower Te510:
Typically in the 45-50 HP range.
Torque Figures:
Specific torque figures will be detailed in the manual, increasing with displacement.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
Cooling Method:
Liquid-cooled
Starting System:
Electric start and kick starter
Valve Train:
SOHC (Single Overhead Camshaft) with 4 valves per cylinder
Oil Change Interval:
Typically every 15-20 hours of riding or annually, detailed in manual.
Air Filter Cleaning:
Recommended after every few rides or in dusty conditions.
Valve Clearance Check:
Every 100-150 hours of riding, specific values in manual.
Engine Oil Type:
High-quality synthetic motorcycle oil, typically SAE 10W-50 or 15W-50 (API SG or higher). Specific grades and API ratings provided in manual.
Coolant Type:
Mixture of distilled water and ethylene glycol-based antifreeze. Specific ratio and type provided in manual.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Clutch Fluid Type:
DOT 4 hydraulic clutch fluid (often shared with brake fluid).
Common Wear Items:
Clutch plates, fork seals, wheel bearings, chain and sprockets, exhaust packing.
Potential Electrical Quirks:
Wiring harness integrity, starter solenoid issues can occur with age; manual covers troubleshooting.
Engine Specific Notes:
Valve adjustment is critical for longevity; correct oil levels and types are paramount.
