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BMW Motorcycle F Models R13 F650GS 2005-2007 Service Repair Workshop Manual

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Basic Information Identification Make: BMW Model: F650GS Sub Model: R13 Year: 2005-2007 Codes Engine Code: R13 Introduction Market Position Market Position: The BMW F650GS (R13) occupied a popular segment in...
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BMW Motorcycle F Models R13 F650GS 2005-2007 Service Repair Workshop Manual
Basic Information
Identification
Make: BMW
Model: F650GS
Sub Model: R13
Year: 2005-2007
Codes
Engine Code: R13
Introduction
Market Position
Market Position: The BMW F650GS (R13) occupied a popular segment in the adventure touring motorcycle market, known for its versatility, reliability, and user-friendliness, bridging the gap between smaller dual-sport bikes and larger touring machines.
Competitive Analysis
Competitive Analysis: Competed with models such as the Kawasaki KLR650, Suzuki V-Strom DL650, and Yamaha XT660R, offering a premium European alternative with a focus on refined engineering and build quality.
Key Features
Key Features: Robust engine, comfortable ergonomics for long-distance riding, capable on both paved roads and light off-road terrain, ABS available on many models, user-friendly for intermediate riders.
Manual Details
Coverage Areas
Coverage: Complete service, repair, and workshop information for BMW F650GS R13 models from 2005-2007.
Page Count
Page Count: Estimated 500+ pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type: Factory Service Repair Workshop Manual
Language
Language: English
Format
Format: PDF Download
Accessibility: Instant download, accessible on any device capable of reading PDF files.
Manual Coverage
Systems Covered
Covered Systems: Engine, Fuel System, Ignition System, Exhaust System, Clutch, Transmission, Drive Train, Frame, Suspension (Front & Rear), Brakes (ABS & Standard), Electrical System (Wiring Diagrams, Lighting, Instruments, Battery), Bodywork, Wheels & Tires, Cooling System, Lubrication System, Maintenance Procedures, Troubleshooting.
Electrical System: Comprehensive wiring diagrams with component identification, troubleshooting for lighting, ignition, starter system, sensors, and ECU diagnostics.
Procedures Included
Included Procedures: Routine maintenance, scheduled servicing, engine overhaul, transmission repair, brake system bleeding and repair, electrical diagnostics, suspension adjustment and overhaul, fuel system cleaning and diagnosis, cooling system service, wheel and tire replacement, body panel removal and installation, troubleshooting guides, wiring harness repair.
Engine Rebuild: Detailed step-by-step instructions for engine disassembly, inspection, repair, and reassembly, including torque specifications and clearances.
Suspension Overhaul: Instructions for fork seal replacement, damper rod servicing, rear shock absorber maintenance, and spring adjustments.
Technical Depth
Technical Depth: Comprehensive. Covers everything from basic fluid changes and adjustments to complete engine and transmission rebuilds, advanced electrical diagnostics with detailed wiring schematics, and suspension system overhauls. Suitable for professional technicians and advanced DIY enthusiasts.
Troubleshooting
Troubleshooting Guides: Extensive troubleshooting sections with diagnostic flowcharts and symptom-based problem resolution for engine, electrical, fuel, and mechanical systems.
Manual Specifications
File Format
File Format: Searchable PDF
Searchable Text: Yes, the PDF is typically text-searchable, allowing for quick location of specific topics and keywords.
Print Quality
Print Quality: High-resolution scans, suitable for printing.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Single-cylinder, four-stroke
Engine Displacement: 652 cc
Bore X Stroke: 100 mm x 83 mm
Compression Ratio: 10.0:1 (typical)
Valve Train: DOHC, 4 valves per cylinder
Performance
Horsepower: Approx. 50 HP @ 7000 rpm (varies slightly by market and year)
Torque: Approx. 44 lb-ft @ 5250 rpm (varies slightly by market and year)
Engine Configuration: Single cylinder, canted forward
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) with two spark plugs per cylinder
Fuel Type: Unleaded gasoline, 91 octane (RON+MON)/2 or higher recommended
Cooling System
Cooling Method: Liquid-cooled
Lubrication System
Oil Type: SAE 15W-50 synthetic motorcycle oil meeting API SG or higher / JASO MA
Oil Capacity: Approx. 2.3 liters (with filter change)
Transmission
Standard
Transmission Type: 5-speed manual
Clutch Type: Wet multi-plate, cable-actuated
Final Drive: O-ring sealed chain
Features
Gear Ratios: Detailed gear ratios for each speed are specified within the manual.
Fluid Specifications
Transmission Oil Type: SAE 75W/90 GL-4 motorcycle gearbox oil
Fluid Capacities
Transmission Oil Capacity: Approx. 1.0 liter
Dimensions
Exterior
Length: Approx. 2,180 mm (85.8 in)
Width: Approx. 900 mm (35.4 in) at handlebars
Height: Approx. 1,250 mm (49.2 in) at seat
Wheelbase: Approx. 1,460 mm (57.5 in)
Ground Clearance: Approx. 170 mm (6.7 in)
Weights
Dry Weight: Approx. 197 kg (434 lbs)
Gross Vehicle Weight Rating: Approx. 410 kg (904 lbs)
Cargo
Fuel Tank Capacity: 17 liters (4.5 US gal)
Cargo Options: Provision for luggage racks and panniers (factory options available).
Safety Features
Ratings
ABS: Optional Anti-lock Braking System (ABS) available on many models.
Active Features
Braking System Front: Dual 300 mm discs with twin-piston calipers
Braking System Rear: 240 mm disc with single-piston caliper
Passive Features
Lighting: Halogen headlight, LED taillight, turn signals.
Chassis Design: Steel-trellis frame providing good rigidity and impact absorption.
Technology Features
Infotainment
Instrumentation: Digital odometer, trip meters, analog tachometer, speedometer, fuel gauge, gear indicator, coolant temperature warning light, ABS indicator lights, diagnostic fault codes.
Driver Assistance
ABS System: Optional, but a significant safety feature for the time, allowing for controlled braking in various conditions.
Connectivity
Diagnostic Port: BMW's proprietary diagnostic connector, requiring specific tools for advanced diagnostics (covered in manual).
Maintenance
Service Intervals
Oil Change Interval: Every 10,000 km or 12 months, whichever comes first.
Spark Plug Replacement: Refer to manual, typically around 20,000 km for standard plugs, or as needed for iridium plugs.
Air Filter Cleaning Replacement: Check/clean every 10,000 km, replace as needed.
Valve Clearance Check: Every 20,000 km.
Chain Lubrication Adjustment: Lubricate every 500-1000 km or after riding in wet conditions. Adjust chain slack as needed (typically 20-30 mm).
Brake Fluid Change: Every 2 years, or as per manufacturer recommendation.
Fluid Specifications
Coolant Type: BMW approved coolant/antifreeze, typically a blue ethylene glycol based mixture (e.g., BMW Motorrad Coolant). Mix 50/50 with distilled water.
Brake Fluid Type: DOT 4
Fluid Capacities
Coolant Capacity: Approx. 1.7 liters
Known Issues
Common Issues: Potential for regulator/rectifier failure (common in many BMWs of this era), occasional ABS sensor issues, fuel pump relay sensitivity, wear on wheel bearings, and chain/sprocket wear if maintenance is neglected. Some riders report minor vibrations at certain RPMs due to the single-cylinder nature.
Parts Information
Oem Part Numbers: The manual provides specific OEM part numbers for all components, crucial for ordering correct replacements.
Vehicle History
Brand Heritage
Brand Heritage: BMW Motorrad boasts a rich history of over 90 years, renowned for engineering excellence, innovation, and producing durable, capable motorcycles.
Model Evolution
Model Evolution: The F650GS R13 is part of BMW's single-cylinder 'F' series, evolving from earlier models like the F650 Funduro and Stator to offer a more refined, fuel-injected experience aimed at broader appeal in the dual-purpose motorcycle segment.
Production
Production Period: 2005-2007 for this specific R13 iteration. The F650GS platform continued to evolve with newer engine configurations.
Manufacturing Location: Historically, BMW motorcycles in this class were produced in Germany, though some components or assembly may have been outsourced.
Awards & Recognition
Recognitions
Market Reception: Generally well-received for its balance of performance, comfort, and adventure capability. Often praised for its build quality and longevity when properly maintained.
Ratings
Reliability: Considered reliable, especially when adhering to scheduled maintenance. Single-cylinder nature can lead to longer engine life with proper care compared to high-strung multi-cylinder engines.
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